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Hoyer

®

 

Switch

5

Center Wheels

NOTE: 

The frame must be removed to enable removal of the center wheels as detailed in the ‘Frame 

Removal’ procedure.

Removal

1. 

Unscrew the center wheel bolt using a 6mm hex key and a 16mm A/F combination wrench.

2.  Withdraw the center wheel bolt from the wheel.
3.  The wheel will now be free.

Replacement

1.  Insert the sleeve through the center hole of the wheel.
2.  Insert the button head wheel bolt through the sleeve and wheel.
3.  Insert the button head wheel bolt and sleeve through the holes in the center wheel bracket (front and 

rear) on the base.

4. 

Screw the M10 domed nut onto the wheel bolt and tighten to 25Nm using a 16mm A/F combination 

wrench and a 6mm hex key.

5. 

Replace the frame as detailed in the ‘Frame Replacement’ procedure.

Frame

Removal

1.  Unscrew both frame securing knobs by rotating counter-clockwise until they disengage from the 

threaded retaining supports on the base.

2.  Withdraw the securing knobs from the frame.
3.  Withdraw the frame from the retaining supports on the base.

Replacement

1.  Insert the frame into the retaining supports on the base.
 

NOTE: 

Ensure the slots in the bottom of the frame tubes correctly locate over the center wheel  

 

  sleeves. Ensure correct orientation of the frame i.e. knee pads facing 

away

 from the operator.

2.  Insert the frame securing knobs through the holes in the frame.

 NOTE:

 Ensure the plastic frame clamps are correctly orientated on the frame securing knobs prior to  

  inserting through the frame.

3.  Screw the frame securing knobs into the supports on the base and hand tighten securely.

Summary of Contents for Hoyer

Page 1: ...Service Manual Hoyer Switch ...

Page 2: ...2 Hoyer Switch Contents Inspection Criteria 3 Service Repair Schedule 4 Torque Settings 8 Notes 10 ...

Page 3: ...ters and Wheels Check all casters and wheels for firm attachment to the base Check for free rotation of the wheels and the casters swivel Check for excessive wear cracking or splits on the center wheel outer tread and the corner caster wheels Where possible remove any build up of threads hair or fibers Lubricate the swivel and axle bearings if necessary with a light mineral based grease or food gr...

Page 4: ...ht hammer Replacement 1 Insert the M10 retaining stud through the square hole in the base NOTE Ensure the square shank of the retaining stud locates correctly in the square hole in the base 2 Tap the M10 retaining stud into the base using a medium weight hammer 3 Unscrew the caster spindle of the replacement corner caster using 2 off 10mm A F combination wrenches 4 Withdraw the spindle from the ca...

Page 5: ...a 6mm hex key 5 Replace the frame as detailed in the Frame Replacement procedure Frame Removal 1 Unscrew both frame securing knobs by rotating counter clockwise until they disengage from the threaded retaining supports on the base 2 Withdraw the securing knobs from the frame 3 Withdraw the frame from the retaining supports on the base Replacement 1 Insert the frame into the retaining supports on t...

Page 6: ...g circlip to the rear of the brake pad spindle ensuring it locates securely in the groove 5 Position the brake pad spring behind the brake pad and align the hole with the corresponding hole in the base see illustration below 6 Insert the brake pedal securing bolt through the square hole in the brake pedal ensuring correct orientation 7 Insert the nylon spacing bush onto the brake pedal securing bo...

Page 7: ...ure 4 Assemble the frame to the base as detailed in the Frame Replacement procedure Knee Pad Sliding Section Removal 1 Remove the frame as detailed in the Frame Removal procedure 2 Pull the 2 off knee pad positioning spring loaded quick release pins outwards whilst simultaneously pulling the knee pad sliding section off the frame Replacement 1 Correctly orientate the knee pad sliding section pads ...

Page 8: ...pad positioning spring loaded quick release pin from the knee pad sliding section using an 8mm A F combination wrench Replacement 1 Assemble the knee pad positioning spring loaded quick release pin to the thread on the knee pad sliding section 2 Tighten to 10Nm using an 8mm A F combination wrench ...

Page 9: ...screws to 10Nm 4 places Tighten the knee pad spring loaded quick release pins to 10Nm 2 places Tighten the caster spindle securing nut to 20Nm 4 places Tighten the corner caster securing nut to 25Nm 4 places Tighten the center wheel securing nut to 25Nm 2 places Tighten the brake pedal securing nuts to 20Nm 2 places ...

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