background image

 

 

MACHINE ASSEMBLY 

 

GANG ASEMBLY

 

 

CAUTION: 

 

Due to the size and awkward nature of the trailing discs it is important that all 

components are adequately supported.  

 
As there are a number of sizes of discs available, refer to the attached set-up sheet on the 
back page in this manual. It provides approximate measurements to suit your discs. 
Adjustments may need to be made to suit different ground conditions. 
Both gangs are different so distinguish which is the front and which is the back prior to 
assembly. The scrapers are mounted at the rear of each gang. 
 

FRONT GANG: 
 

Position the front gang under the main frame in the approximate position it will be secured in.  
 
Starting with the left hand side (direction of travel), place the front “U” bolt (Pt 3375) over the 
main frame side-members, with the thread pointing down. The left hand side front “U” bolt will 
be located in front of the main frames’ front cross member. Bring the two frames together and 
placing the clamp plate (Pt 3381) under the gang frame, secure with nuts and spring washers. 
The front “U” bolt on the right hand side should be placed behind the main frames’ cross 
member and the clamp plate secured with nuts and spring washers. Secure the back two “U” 
bolts on the front gang in their appropriate positions, making sure that threads always point 
downwards. 
 

REAR GANG: 
 

When attaching the rear gang, the simplest way may be to reverse the main frame and front 
gang over the rear gang. Alternatively, lift the back of the main frame up and support it whilst 
rolling the rear gang into position. Starting with the right hand side, place the rear “U” bolt 
approximately 225mm behind the main frame cross member and using the clamp plate secure 
the frames with nuts and spring washers. On the left hand side of the rear gang, the rear “U” 
bolt should be 610mm from the same cross member and secure using the clamp plates and 
nuts and spring washers provided.  

 
DRAWBAR ASSEMBLY

 

 
Generally the drawbar runs in the right hand half of the pull bar. For initial set up, position the 
drawbar approximately 280mm from the right hand side of the pull bar. Tighten the drawbar 
plates (Pt 3388) securely with the four bolts, nuts and spring washers provided. The height 
adjustment of the drawbar must be set so it is pulling fairly straight when in the ground. 
Therefore the front gang is neither lifting out of the ground nor dipping into the ground. The 
correct setting and adjustment may be made to the drawbar by connecting it to either the 
bottom or top of the tractor connecting point. Additional height adjustment can be obtained by 
turning the drawbar upside down and connecting it at either the top or bottom of the tractor 
connecting point. This should only be done if the adjustment has run out on the tension 
springs. Should the discs not be travelling straight it may require the drawbar to be 
repositioned along the pull bar until the optimum setting is achieved. The parking jack 
(optional) can be used to raise the tractor end of the drawbar. If possible allow the tractor 
drawbar to float by removing bars or stabiliser chains which will allow the discs to track straight. 

Summary of Contents for 0850

Page 1: ... 6mm Discs 0851 0861 0871 24 Plate with 24 x 5mm 24 x 6mm 26 x 6mm Discs 0852 0862 0872 28 Plate with 24 x 5mm 24 x 6mm 26 x 6mm Discs 0853 0863 0873 32 Plate with 24 x 5mm 24 x 6mm 26 x 6mm Discs 130 FRANKSTON DANDENONG RD DANDENONG SOUTH VIC 3175 AUSTRALIA ABN 79 007 035 369 PHONE 03 9791 2494 FAX NO 03 9794 5568 berends johnberendsimplements com au www johnberendsimplements com au ...

Page 2: ...TABLE OF CONTENTS Page No SAFETY INSTRUCTIONS 3 INTRODUCTION 5 SAFETY FEATURES 6 ASSEMBLY 7 OPERATION 9 MAINTENANCE 11 SPARE PARTS 12 DISC SET UP 16 ...

Page 3: ... linkage Avoid standing between the implement and the tractor when coupling machinery All machines should be mounted and retained correctly All guards must be kept in place and correctly maintained P T O shafts must be correctly attached and secured to both the tractor and the machine Decals must be visible and legible at all times Keep well clear of all moving parts Keep all people and animals at...

Page 4: ...way or use it for any other purpose than it was designed to do Never work under unsupported machines or adjust unsupported machines Do not enter the danger zone where a load being carried by a machine could fall on you for example a round bale from a bale fork a log from a carryall or material from a rear end loader These instructions should be used in conjunction with any local regulations regard...

Page 5: ...screw can be adjusted to transfer weight to the rear of the cultivator resulting in even disc penetration Easy gang adjustment provides a perfect level finish Hydraulic ram and hoses for wheel lift are standard Fully adjustable drawbar and pronged scrapers are standard on the RM80 with options of formed scrapers for heavy soils MACHINE SPECIFICATIONS 20 Plate 24 Plate 28 Plate 32 Plate Approx weig...

Page 6: ...6 Safety Features 1 SERIAL NUMBER Decal inside frame 2 WARNING DECAL 3 BERENDS DECAL Top of frame 2 1 3 ...

Page 7: ...e back of the main frame up and support it whilst rolling the rear gang into position Starting with the right hand side place the rear U bolt approximately 225mm behind the main frame cross member and using the clamp plate secure the frames with nuts and spring washers On the left hand side of the rear gang the rear U bolt should be 610mm from the same cross member and secure using the clamp plate...

Page 8: ... semi circular section which should be positioned facing the outside of the main frame where the axle is welded to the arms The U bolts should face downwards as they do in the gang set up Secure all four U bolts using the spring washers and nuts provided Ensure the wheel blocks are still positioned in the main frame locating mounts Fit the flotation tyres Pt 3373 to the two hubs PT 3365 and secure...

Page 9: ...ansport lug on the main frame and the upper hole of the transport hole on the wheel axle Secure using the pins provided Remember to remove the transport bar before using the ram The bar may remain connected to the rear hole and be flipped backwards when not in use By doing this it is clear of the ram s movements and always handy when required Turning When turning with the implement whilst cultivat...

Page 10: ...king of the tractor A tractors incorrect pulling behaviour would be due to an uneven working pressure on the discs and by trying the following methods there will be a solution which will correct the tractor s direction so it will maintain a straight line to the direction of travel a Check the gangs are set at the correct angles or try an alternate angle refer d bearing in mind the closer you have ...

Page 11: ... a smear of grease to keep nuts and thread corrosion FREE 2 Wheel hubs are pre packed with grease and should only need attention at the end of each season unless dusty conditions cause seals to break down Force wheel bearing grease between rollers cone and cage using hand method or grease packing equipment Add grease in wheel hub between hub between caps and fill hub cap Wheel Bearing Adjustment T...

Page 12: ... w nut sw 3 3381 8 RM 19 Plate suit U bolt 4 1559 1 Front cross bar 5 3387 2 Bush 3386 4 Square washer 1879 2 Bolt nut sw 6 1558 1 Drawbar no plates bolts 7 1557 2 Draw bar plates 8 1879 7 Bolt nut sw 9 3398 2 Drawbar tongue bolt nut sw 10 3397 1 Drawbar tongue 11 1556 1 Pressure screw bar pipe end 12 1640 2 Spring 13 1555 1 Pressure screw bar threaded rod 14 3346 1 Plain washer 15 3345 2 Locknut ...

Page 13: ...13 RM 80 Top Frame 1 2 3 4 5 6 7 11 13 12 10 9 8 14 15 16 17 19 20 21 18 22 23 ...

Page 14: ... Full nut hexagon 4 0576 ar P 594 Head washer 5 1955 ar Bolt nut sw suit scraper clamp 6 3340 ar Bolt nut sw suit hanger bracket 7 1591 ar Scraper state length 8 3341 ar Scraper clamp 9 0568 ar P 592 Disc spacer spool 10 ar Disc refer disc list 11 0572 ar P 591 Bearing spacer spool 12 3342 ar Hanger bracket 13 3343 ar Bearing bolt nut sw 14 0585 ar Flanged disc bearing complete 15 0570 ar P 590 Be...

Page 15: ... Inner bearing cup suit FAD hub 5 3365 2 Hub FAD 6 3364 12 Stud suit FAD hub 7 3366 2 Outer bearing cup suit FAD hub 8 3367 2 Flat washer 9 3369 2 Castellated nut 10 3368 2 Split pin 11 3370 2 Hub cap 13 3371 2 6 stud rim 14 3372 2 Tube 15 3373 2 Tyre 16 3374 12 Wheel nut 17 3375 4 U Bolt 18 3376 4 P 552 Wheel blocks 19 1569 1 Main axle 20 3377 1 Bronze bush 20 19 16 13 14 15 ...

Page 16: ...m 610mm 305mm 420mm 535mm 180mm 330mm 380mm 24 PLATE 350mm 845mm 540mm 655mm 770mm 415mm 565mm 615mm 28 PLATE 585mm 1080mm 775mm 890mm 1005mm 650mm 800mm 850mm 32 PLATE 820mm 1315mm 1010mm 1125mm 1240mm 885mm 1035mm 1085mm C B D H 570mm 200mm 370mm 280mm ...

Reviews: