Johnny Vac JVC110RIDER, Operator'S Manual

Page 1: ...RIDE ON FLOOR SCRUBBER JVC110RIDER OPERATOR MANUAL Please read this manual carefully before operating ...

Page 2: ...ste disposal regulations Please fill this form at the time of installation for future references Model No ___________________________ Serial No ___________________________ Installation date _______________________ Usage JVC110RIDER is a ride on industrial commercial machine is used to scrub rough and smooth hard surfaces such as concrete ceramic tile floor stone and synthetic materials etc Typical...

Page 3: ...e tube of Solution Tank 14 Recovery Tank Full Indicator 14 Battery Electricity Meter 14 Overload Reset Switch 15 Backup Light 15 Drain and Clean Recovery Tank 15 Drain and Clean Solution Tank 16 MAINTENANCE FORM 18 Battery Charge 19 Precautions for Battery Installation and Use 19 Brush Pad holder Cleaning pad Replacement 20 BRUSHES AND CLEANING PADS 21 SQUEEGEE BLADE 22 Replace rotate Squeegee Bla...

Page 4: ...achine safely unless the machine is under operation or lighting is provided In areas with possible falling objects unless equipped with overhead guard 2 When operating the machine Check if there is liquid leakage on the machine Keep sparks and open flame away from battery recharge area Make sure all the safety devices are in place and operate properly Check whether the brake and steering apparatus...

Page 5: ...arry out maintenance Do not refit any part of the machine that is different from its original design Use the parts provided or approved by JOHNNY VAC Wear necessary personal protective equipment as recommended in this manual FOR SAFETY Wear hearing protection devices Wear eye protection devices Wear protection gloves Wear a dust mask 6 When loading unloading the machine onto off the truck or trail...

Page 6: ...tery charge interface 7 Squeegee assembly 8 Splashguard 9 Brush 10 Driving wheel 11 Operation panel 12 Brake pedal 13 Fall prevention support 14 Brush motor left and right 15 Duty caster 16 Guide wheel 17 Vacuum hose 18 Blow off hose Solution tank drainage Solution tank cover which is equipped with an air hole to avoid vacuum in the tank ...

Page 7: ...4 Overload reset switch 5 Fault indicator light 6 Battery electricity meter 7 Speed control switch 8 Forward backward switch 9 Water valve switch 10 Horn Signs on the Console Main power switch Vacuum motor switch Brush motor switch Forward backward switch Speed control switch Water level switch Horn 10 10 8 2 7 ...

Page 8: ... pad is determined by the severity and type of dirt For special suggestions please refer to Section Brush Information of this manual or consult the representatives of JOHNNY VAC Scrubbing Method Water and detergent in solution tank flow to the brush then ground via the magnetic valve The solution of water and detergent is used to scrub the ground by brush head rotation The squeegee will take up th...

Page 9: ...the following figure connect suction hose with the squeegee assembly The squeegee assembly has been set up before delivery For any adjustment of the squeegee assembly please refer to section Install Squeegee in this manual Please refer to section Install Brush Pad Holder Cleaning pad for installation of brush or cleaning pad Fill Solution Tank FOR SAFETY Stop the machine on a smooth surface when l...

Page 10: ...m water into the tank Defoamer is needed in recovery tank please refer to the mixture ratio on the package FOR SAFETY When using machine follow mixing and handling instructions on chemical containers NOTE When filing the solution tank with a bucket make sure that it is clean Do not use the same bucket for filling and draining the machine ATTENTION For conventional scrubbing only use recommended cl...

Page 11: ... Check brake and steering for proper operation Check horn and backup light for proper operation Check service records to determine maintenance requirements Before Operation Pick up oversized debris prior to cleaning Pick up pieces of wire string twine etc that may be wrapped around the scrubbing brush Make a plan for scrubbing in advance Try to arrange long runs with minimum stopping and starting ...

Page 12: ...l to start scrubbing Flammable materials or reactive metals can cause explosion or fire Do not pick up 5 Release the pedal to stop the machine Turn vacuum motor switch on to raise squeegee Turn brush motor lifting switch on to raise the brush Press the brake pedal pull the manual brake lever to the left turn the power supply off and stop the machine 6 The brake pedal can be used to control the mac...

Page 13: ...rwise the vacuum motor may be damaged if the foam is sucked into the motor Change the pad holder or cleaning pad as necessary for better scrubbing performance Observe the battery indicator to ensure there is adequate power for machine to operate Observe the solution tank indicator to ensure the solution does not run out Please clean the tank before refilling Remove the key when leave the machine u...

Page 14: ...imely to guarantee scrubber s proper operation Battery Electricity Meter Battery electricity meter shows the charge level of battery cells All the indicators will be lit when the battery cells all fully charged As the battery cells discharge the lights go out until only the left one is blinking NOTE Make sure the battery cells are charged timely after using so as to prolong their service life It i...

Page 15: ...on tank and restart working 1 Drive the machine to a solution disposal drain 2 Turn the ON OFF key switch off FOR SAFETY Stop the machine on a level surface and turn it off before leaving or servicing 3 Remove the recovery tank drain hose Remove the plug while holding the hose up Lower the drain hose slowly to the flow drain or sink 4 Lift recovery tank cover flush the tank inside with clean water...

Page 16: ...h a piece of wet cloth or a brush if there is stain on it then fix it to where it used to be after it dries Do not rinse the screen filter directly with a hydraulic gun where indicated by the arrow 8 Close recovery tank cover make sure there are no foreign matters around as shown below Drain and Clean Solution Tank 1 Remove solution tank drain cap at the bottom of the machine remove solution tank ...

Page 17: ...whether the screen filter is clean if not remove the transparent cover counterclockwise with a special wrench then remove screen filter and fix it again after cleaning 3 After draining the solution tank put both caps back in position ...

Page 18: ...Recovery tank seal ring Check for damages or abrasion 200 h T 4 Maintenance free battery electrode and wiring Check and clean 500h T 1 Vacuum motor Check the vacuum motor check it every 100 operating hours after 500 hour initial operation and examination T 6 Brush motor Check the brush motor check it every 100 operating hours after 500 hour initial operation and examination T 9 Driving motor Check...

Page 19: ...with excessive force not more than 15 N m in case of damages to poles 4 When fixing the whole set of battery cells to the machine adjust the chocks between two neighboring battery cells to make sure all battery cells stand uprightly Tighten the battery to avoid shock or bumping 5 Isolate the components that generate sparks such as main switch fuse holder etc from the battery cells 6 The battery ce...

Page 20: ...sure the brush head is lifted 2 Turn the ON OFF key switch off FOR SAFETY Stop the machine on a level surface and turn it off before leaving or servicing 3 Method for replacing installing brush and pad holder there are two sets of brushes pad holders and cleaning pads at the left and right bottom of the machine Hold the left brush with both hands and turn it counterclockwise to remove it hold the ...

Page 21: ...shes shall be replaced if a great number of bristles are missing or bristle length is less than 10 mm 0 38 Cleaning pads must be fixed on the pad drive hubs before using Pad holder is used to fix the pad Cleaning pads must be cleaned immediately with soap or water after using Do not wash them with pressure washer Hand the pads or lay them flat to dry NOTE Replace the brushes and pads in whole sets...

Page 22: ...rt during transportation Unscrew the hold down nut of squeegee assembly counterclockwise to avoid damage Replace rotate Squeegee Blade 1 Stop the machine on a level surface Make sure the brush motor and squeegee assembly are in the raised position 2 Turn the ON OFF key switch off FOR SAFETY Stop the machine on a level surface turn it off and remove the key before leaving or servicing 3 Remove sque...

Page 23: ...ere is abrasion on both sides please replace it with a new squeegee blade The blade with a notch is placed in front of the squeegee assembly and the other blade without a notch is placed at the back of squeegee assembly Fix the front blade install the base plate of the squeegee assembly then fix the back blade Note that the hole on the squeegee blade should be matched with the flange of the squeeg...

Page 24: ...vel surface remove the squeegee assembly turn on the squeegee assembly switch to lay the squeegee support down 2 When cleaning different types of ground the distance between the squeegee and the ground is also different For example the distance between the squeegee and a floor tile a painted floor and a stone floor is 56 cm 57 cm cement floor is 55 cm 56 cm As is indicated in the following image a...

Page 25: ...ess the squeegee switch button to lift the squeegee support fix the squeegee assembly and tighten it The trial is completed 4 When the squeegee is properly adjusted the squeegee blade should bend as shown during machine operation ...

Page 26: ...w when transporting the machine by trailer or truck 1 Raise the squeegee assembly and the brush head 2 Drain the tanks before loading unloading the machine onto off a truck or a trailer 3 Load unload the machine using recommended equipment FOR SAFETY It is recommended to use a handling device to load unload the machine onto off the truck or trailer 4 Fix the front of the machine close to the front...

Page 27: ...move the battery set or charge it every three months to full capacity Frost Protection FOR SAFETY Stop the machine at a level surface and turn it off before leaving or servicing 1 Empty the water in solution tank and recovery tank 2 Add 2 gallons 8L of propylene glycol recreational vehicle RV anti freezing agent to the solution tank without dilution 3 Power the machine on and operate solution flow...

Page 28: ...nk full Drain recovery tank Foam filling recovery tank Empty recovery tank Reduce use of detergent or add a moderate quantity of defoamer Recovery tank sensor dirty or stuck Clean or replace sensor Little or no solution flow in brush Solution tank empty Refill solution tank Water valve turned off Turn on water valve Magnetic valve damaged Replace magnetic valve Solution tank filter clogged Drain s...

Page 29: ...t status Charging time 7 8h LED1 LED2 Turn RED fan running Constant voltage status Charging time 4 5 h LED1 LED2 LED1 turns RED LED2 turns GREEN Fan stops Float charging status Charging time 4 5h LED1 LED2 LED1 goes out LED2 turns GREEN fan stops Charge complete Note Situations when LED2 turns RED 1 Load short circuit 2 Reversed connection 3 Battery cable short circuit 4 Over heat LED2 turns ORANG...

Page 30: ...Recovery tank capacity 125 L 33 gal Weight battery not included 218 kg 481 lbs Weight battery included 360 kg 794 lbs Sound pressure level 58 dB Quantity Voltage Rated Current Weight each Battery 2 12V 200Ah 3hr 35 5 kg 78 lbs Electric motors VDC KW hp Brush motor 24 0 56 Vacuum motor 24 0 45 Driving motor 24 0 4 VDC A HZ VAC Charger intelligent 24 25 50 220 Duty Caster Type Dimension Front wheel ...

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