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Position of

Air direct

Air Vents

from  outside

JU78 - High Level

132  cm

(21 in

2

)

JU78 - Low Level

264  cm

(42 in

2

)

JU117 - High Level

197 cm

(31 in

2

)

JU117 - Low Level

393  cm

(62 in

2

)

JU156 - High Level

261 cm

(41 in

2

)

JU156 - Low Level

522 cm

(82 in

2

)

Table 1: Minimum Effective Areas

4.

 DUCT SYSTEM

(See British Design Manual - Gas fired Warm Air Heating)

4.1

RETURN AIR

4.1.1

If the air heater is installed in a compartment, all return air shall be POSITIVELY ducted from outside the
compartment to the bottom of the unit. It is recommended that the return air duct be not routed directly from the
main occupied area, but from a convenient central area serving the remainder of the building.

4.1.2

The return air system must be constructed of non-combustible material. The flue shall not be run through an area
serving as a return air path. It is extremely important that the correct size of return air grilles and ducting is used.
Return air duct sizes and minimum open areas of return air grilles are as listed in Table 2.

Appliance

Minimum return air

Minimum free area of

duct size

     Return air grilles

JU78

300mm x 300mm ( 12 in x 12 in )

1887cm

2

 (291 in

2

  )

JU117

450mm x 300mm ( 18 in x 12 in )

2796cm

2

 (434 in

2

  )

JU156

600mm x 300mm ( 24 in x 12 in )

3725cm

2

 (578 in

2

  )

Table 2

Minimum Return Air and Free Area

4.1.3

An adequate and unobstructed return air path is essential from areas not served by a directly ducted return and to
which warm air is delivered. All such rooms should be fitted with relief grilles which have a free area of
0.0088m

2

/kW (1in

2

/250Btu/h) of heat supplied to the room. The only exceptions are kitchens, bathrooms and

WC.’s.

4.1.4

All duct work in the room or internal space in which the heater is installed shall be mechanically secured, and
sealed with ducting tape.

4.2

WARM DELIVERED AIR

4.2.1

All duct work, including riser ducts, should be fully insulated with 50mm (2in) fibreglass or similar. If short
extended duct runs are taken below floor level these should be similarly insulated, and in addition wrapped with a
sound vapour proof barrier, and protected from crushing.

4.2.2

The duct system should be carefully designed (as given in the guidelines in the British System Design Manual) to
suit the needs of its specific heating requirements and building layout. The type of duct system, (i.e. radial/
extended plenum/stepped) should be installed using the least number of fittings to minimise airflow resistance.

3

ZZ602/6

16

Fig. 5

JU Series Air Heaters Wiring Diagram

N

16

5

7

v

TAP

r

br

T4

9

WARNING

7 AND 9 ARE

OV

DO NOT EARTH

11
T1

T2

8

y

y

A

B

p/r

p/r

1.6A

6.3A

N/C

5

3

1.6A

TRANSFORMER

6

7

2

1

8

br

b

OV

24V

240V

FAN

210V
PWR

L

N

br

br

b

b

br

g/y

br

br

240V

FAN VOLTS

SELECTOR

EQUIPOTENTIAL
BONDING POINT

SUMMER

SWITCH

THESE ITEMS IN

BURNER CHAMBER 

FLOOR

WARNING

DO NOT CONNECT 

TO EARTH

4

N/C

N/O

240V

210V

N/O

bk

bk

6

24V

24V

GAS

PILOT

THERMO

COUPLE

GAS

CONTROL

INTERRUPTOR

UNIT

O’HEAT

LIMIT

CONTROL

AIR

TEMPERATURE

PROBE

THESE ITEMS MOUNTED

ON FRONT BULKHEAD

GAS

CONTROL

LIMIT

SWITCH

O’HEAT

LIMIT

CONTROL

AIR TEMP.

PROBE

INTERRUPTOR

UNIT

LIMIT

SWITCH

JU156

ONLY

N

NC

Wire colour code where indicated

LABEL REF NO 1000-2205540-02

CIRCUIT DIAGRAM: JU78, JU117 AND JU156 AIR HEATERS

y

MAIN

AUX

WINDINGS

FAN MOTOR

JU156 C1=16uF

WARNING:

THERMOSTAT 

CIRCUIT

IS 24V

 NOT MAINS

JU117 C1=7uF

JU117 & JU156

JU78

JU156

ONLY

15

20

19

18

15

L

16

N

L

F1

F2

14

240v

LO

210V

240V

HI

NC

NC

N

16

17

N

L

17

g/y

b

br

b

b

b

b

b

g/y

g/y

br

br

br

r

br

br

br

6.3A

DIRECT EARTH
POINT (DEP)

br

br

C1

Z2

U1

br

br

br

6

2

b

7

8

1

3

17

br

y

BUTT

CONNECTOR

bk

IN

g/y

b

OUT

THIS SIDE

16

15

14

13

12

11

10

9

8

2 CORE CABLE

3 CORE CABLE

7

6

5

LINK A

4

F

2

NC

OV

T2

NC

T1

NC

240V

FAN
PWR

L

N

NC

y

bk

y

r

SL

EE

V

E T

H

IS

 E

N

D

br

LINK B

T4
OV

24V

GAS

CONTROL

FAN

SW

1

F

N

19

20

L

br

g/y

g/y

DIRECT EARTH

POINT

br

y

v

y

bk

p/r

br

br

br

br

br

br

br

b

br

r

br

p/r

b

b

18

Z1

U2

OL

AUX. WINDING

MAIN  WINDING

FAN MOTOR

RELAY

SUMMER

SWITCH

FAN 

CONTROL

24V

0V

S

L

N

P

FAN

MOTOR

FAN

CONTROL

FAN

MOTOR

P

S

T

JU78

JU117

AND

JU156

8uF

LINKS A AND B

A: REMOVE WHEN USING VOLT
     FREE TIMED OR MANUAL
     SWITCH.
B: REMOVE WHEN USING 
     THERMOSTAT.

SUPPLY 240V

50 Hz

FUSED 13A

Summary of Contents for JU117

Page 1: ...e 2003 These instructions are to be left with the User or adjacent to the Gas Meter 1 Fig 1 General Layout Diagram 1 1 JU78 JU117 and JU156 are open flued fan assisted Upflow ducted warm air heaters the outputs of which are as follows JU78 23 0kW 82 8MJ h 78 500Btu h JU117 34 3kW 123 4MJ h 117 000Btu h JU156 45 7kW 164 5MJ h 156 000Btu h THESEAPPLIANCESCONFORMTOBS800 1 2 3 4 5 6 7 8 9 10 11 Johnso...

Page 2: ... 3A T6 3A 2 HEATER COMPARTMENTAND CLEARANCES See BS6230 2 1 When a heater is fitted into a compartment the following minimum clearances must be maintained 2 1 1 12mm 0 5in from rear and a side fitted with a blanking plate allowing extra space if a gas supply pipe enters the appliance from this side 2 1 2 600mm 24 in from a side fitted with a louvre side return panel 2 1 3 230mm 9 in from the front...

Page 3: ...e similarly insulated and in addition wrapped with a sound vapour proof barrier and protected from crushing 4 2 2 The duct system should be carefully designed as given in the guidelines in the British System Design Manual to suit the needs of its specific heating requirements and building layout The type of duct system i e radial extended plenum stepped should be installed using the least number o...

Page 4: ... The procedure is based on calculating the equivalent height of the flue under consideration i e that height of the straight vertical circular flue pipe of specific size which will produce the same flow rate as the flue under consideration The equivalent height is calculated from the formula Ki Ko e He Ha x ____________________ Ki Ko a Ke Ha Sum K where He is the height of the equivalent flue Ha i...

Page 5: ...2 x screws securing the Limit Switch and withdraw the control from the appliance 8 12 8 Refitment or replacement is in reverse order 8 13 HEAT EXCHANGERACCESS 8 13 1 Remove the upper and central front doors 8 13 2 Remove the Burner and Controls assembly as detailed in para 8 2 8 13 3 Release the 4 x securing screws and remove heat exchanger access plate and gasket from the front of the draught div...

Page 6: ... reverse order 8 8 CONTROL PANEL REMOVAL 8 8 1 Ensure that the electrical supply to the appliance is isolated 8 8 2 Release the 2 x securing screws and remove the appliance lower front door 8 8 3 At the Control Panel terminal block and referring to Fig 6 disconnect the following a 230V connections L N and E to the Air Circulating Fan at terminals 15 16 and 17 b 230V mains L N and E connections fro...

Page 7: ... except for very small rooms i e bathrooms etc Outlet faces may require partial blanking in order to achieve this 6 3 3 Set the SUMMER AIR CIRCULATION switch to OFF ZZ602 6 7 ZZ602 6 12 8 2 BURNER AND CONTROLS ASSEMBLY REMOVAL 8 2 1 Ensure that the Gas and Electrical supplies are switched OFF 8 2 2 Remove the appliance central front door 8 2 3 Disconnect the Multifunctional Control and Limit Switc...

Page 8: ...switches and summer air circulation switch and that the time control if fitted must be reset following a power failure 7 2 3 How to extinguish the pilot and main burner at the Multifunctional control and switch off electrical supply to the heater 7 2 4 How to remove clean and re fit the air filter if fitted and at what intervals i e fortnightly or weekly for new premises 7 2 5 How to control the h...

Page 9: ...er Pressure Settings ZZ602 6 10 AIRFLOW cfm Table 5 Fan Performance Curve ZZ602 6 9 1 Start button 2 Off button 3 Burner Pressure adjuster 4 Outlet Pressure test point 5 Pilot Adjuster Fig 4 Multifunctional Control 6 6 EXTINGUISHING OF BURNERS AND TEMPERATURE RISE TEST 6 6 1 At the Multifunctional control press the OFF button and ensure that both the Main and Pilot burners extinguish 6 6 2 Remove ...

Page 10: ...er Pressure Settings ZZ602 6 10 AIRFLOW cfm Table 5 Fan Performance Curve ZZ602 6 9 1 Start button 2 Off button 3 Burner Pressure adjuster 4 Outlet Pressure test point 5 Pilot Adjuster Fig 4 Multifunctional Control 6 6 EXTINGUISHING OF BURNERS AND TEMPERATURE RISE TEST 6 6 1 At the Multifunctional control press the OFF button and ensure that both the Main and Pilot burners extinguish 6 6 2 Remove ...

Page 11: ...switches and summer air circulation switch and that the time control if fitted must be reset following a power failure 7 2 3 How to extinguish the pilot and main burner at the Multifunctional control and switch off electrical supply to the heater 7 2 4 How to remove clean and re fit the air filter if fitted and at what intervals i e fortnightly or weekly for new premises 7 2 5 How to control the h...

Page 12: ... except for very small rooms i e bathrooms etc Outlet faces may require partial blanking in order to achieve this 6 3 3 Set the SUMMER AIR CIRCULATION switch to OFF ZZ602 6 7 ZZ602 6 12 8 2 BURNER AND CONTROLS ASSEMBLY REMOVAL 8 2 1 Ensure that the Gas and Electrical supplies are switched OFF 8 2 2 Remove the appliance central front door 8 2 3 Disconnect the Multifunctional Control and Limit Switc...

Page 13: ... reverse order 8 8 CONTROL PANEL REMOVAL 8 8 1 Ensure that the electrical supply to the appliance is isolated 8 8 2 Release the 2 x securing screws and remove the appliance lower front door 8 8 3 At the Control Panel terminal block and referring to Fig 6 disconnect the following a 230V connections L N and E to the Air Circulating Fan at terminals 15 16 and 17 b 230V mains L N and E connections fro...

Page 14: ...2 x screws securing the Limit Switch and withdraw the control from the appliance 8 12 8 Refitment or replacement is in reverse order 8 13 HEAT EXCHANGERACCESS 8 13 1 Remove the upper and central front doors 8 13 2 Remove the Burner and Controls assembly as detailed in para 8 2 8 13 3 Release the 4 x securing screws and remove heat exchanger access plate and gasket from the front of the draught div...

Page 15: ... The procedure is based on calculating the equivalent height of the flue under consideration i e that height of the straight vertical circular flue pipe of specific size which will produce the same flow rate as the flue under consideration The equivalent height is calculated from the formula Ki Ko e He Ha x ____________________ Ki Ko a Ke Ha Sum K where He is the height of the equivalent flue Ha i...

Page 16: ...e similarly insulated and in addition wrapped with a sound vapour proof barrier and protected from crushing 4 2 2 The duct system should be carefully designed as given in the guidelines in the British System Design Manual to suit the needs of its specific heating requirements and building layout The type of duct system i e radial extended plenum stepped should be installed using the least number o...

Page 17: ... 3A T6 3A 2 HEATER COMPARTMENTAND CLEARANCES See BS6230 2 1 When a heater is fitted into a compartment the following minimum clearances must be maintained 2 1 1 12mm 0 5in from rear and a side fitted with a blanking plate allowing extra space if a gas supply pipe enters the appliance from this side 2 1 2 600mm 24 in from a side fitted with a louvre side return panel 2 1 3 230mm 9 in from the front...

Page 18: ...e 1 1 1 9 397819 BOS02394 Electrode lead 1 1 1 10 U780 0700000 Burner and Controls Assembly 1 U117 0700000 Burner and Controls Assembly 1 U560 0700000 Burner and Controls Assembly 1 11 U780 0752000 Main Burner 2 3 4 12 1000 0703720 Main Injector BRAYCat 33 1250 2 3 4 13 BOS01676 4 Cross Lighting Injector InterAlbion T100 1 1 14 S00461 Heat Exchanger exchange kit 1 S00462 Heat Exchanger exchange ki...

Page 19: ...e 2003 These instructions are to be left with the User or adjacent to the Gas Meter 1 Fig 1 General Layout Diagram 1 1 JU78 JU117 and JU156 are open flued fan assisted Upflow ducted warm air heaters the outputs of which are as follows JU78 23 0kW 82 8MJ h 78 500Btu h JU117 34 3kW 123 4MJ h 117 000Btu h JU156 45 7kW 164 5MJ h 156 000Btu h THESEAPPLIANCESCONFORMTOBS800 1 2 3 4 5 6 7 8 9 10 11 Johnso...

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