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501028-UIM-C-1209

Johnson Controls Unitary Products

25

COMBUSTION AIR SUPPLY

All installations must comply with Section 5.3, Air for Combustion and
Ventilation of the National Fuel Gas Code, ANSI Z223.1 or Sections
7.2, 7.3 or 7.4 of CAN/CGA B149.1 or .2 Installation Code - latest edi-
tions.

This furnace is certified to be installed with one of three possible com-
bustion air intake configurations.

1.

OUTDOOR COMBUSTION AIR:

 This is a direct vent configuration

where the combustion air is supplied through a PVC or ABS pipe
that is connected to the PVC coupling attached to the furnace and
is terminated in the same atmospheric zone as the vent. This type
of installation is approved on all models. Refer to Figure 33.

2.

AMBIENT COMBUSTION AIR:

 Combustion air is supplied from

the area surrounding the furnace through openings in the furnace
casing. The combustion air and the vent pipes are not terminated
in the same atmospheric zone. Refer to Figure 28 for vent termina-
tions. Refer to "Ambient Combustion Air Supply" for proper instal-
lation. Refer to Figure 34.

3.

VENTILATED COMBUSTION AIR:

 Combustion air is supplied

through a PVC or ABS pipe that is connected to the PVC coupling
attached to the burner box and is terminated in a ventilated attic or
crawl space. The combustion air and the vent pipes are not termi-
nated in the same atmospheric zone. Refer to Figure 36 for attic
and crawl space termination. Only the combustion air intake may
terminate in the attic. The vent must terminate outside.

Outdoor Combustion Air

Combustion Air Intake/Vent Connections

This installation requires combustion air to be brought in from outdoors.
This requires a properly sized pipe (Shown in Figure 33) that will bring
air in from the outdoors to the furnace combustion air intake collar on
the burner box. The second pipe (Shown in Figure 33) is the furnace
vent pipe.

The combustion air intake pipe should be located either through the
wall (horizontal or side vent) or through the roof (vertical vent). Care
should be taken to locate side vented systems where trees or shrubs
will not block or restrict supply air from entering the terminal.

Also, the terminal assembly should be located as far as possible from a
swimming pool or a location where swimming pool chemicals might be
stored. Be sure the terminal assembly follows the outdoor clearances
listed in Section #1 “Outdoor Air Contaminants.”

Ambient Combustion Air Supply

This type installation will draw the air required for combustion from
within the space surrounding the appliance and from areas or rooms
adjacent to the space surrounding the appliance. This may be from
within the space in a non-confined location or it may be brought into the
furnace area from outdoors through permanent openings or ducts. It is
not piped directly into the furnace. A single, properly sized pipe from the
furnace vent connector to the outdoors must be provided. It is recom-
mended that the supplied intake coupling & 18” of pipe be attached to
the furnace to prevent accidental blockage of the combustion air intake.

An 

unconfined space

 is not less than 50 cu.ft (1.42 m

3

) per 1,000

BTU/hr (0.293 kW/h) input rating for all of the appliances installed in
that area.

Rooms communicating directly with the space containing the appli-
ances are considered part of the unconfined space, if doors are fur-
nished with openings or louvers.

confined space

 is an area with less than 50 cu.ft (1.42 m

3

) per 1,000

BTU/hr (0.293 kW/h) input rating for all of the appliances installed in
that area. The following must be considered to obtain proper air for
combustion and ventilation in confined spaces.

Combustion Air Source From Outdoors

The blocking effects of louvers, grilles and screens must be given con-
sideration in calculating free area. If the free area of a specific louver or
grille is not known, refer to Table 11, to estimate free area.

* Do not use less than 1/4” (6.4 mm) mesh
+ Free area of louvers and grille varies widely; the installer should follow 

louver or grille manufacturer’s instructions.

An optional plastic birdscreen is shipped in the loose parts bag with
every furnace. This may be installed in the intake collar to prevent
any small objects from entering the furnace.

 FIGURE 33:  

Direct Vent Air Intake Connection and Vent Connection

NOTICE

Connects to
collar on top
of burner box

Vent pipe cements
into socket just
above top panel

Or vent pipe may be
clamped into outlet
of drain coupling

 FIGURE 34:  

Combustion Airflow Path Through The Furnace Casing

This type of installation requires that the supply air to the appli-
ance(s) be of a sufficient amount to support all of the appliance(s)
in the area. Operation of a mechanical exhaust, such as an exhaust
fan, kitchen ventilation system, clothes dryer or fireplace may cre-
ate conditions requiring special attention to avoid unsatisfactory
operation of gas appliances. A venting problem or a lack of supply
air will result in a hazardous condition, which can cause the appli-
ance to soot and generate dangerous levels of CARBON MONOX-
IDE, which can lead to serious injury, property damage and / or
death.

Table 11: 

Estimated Free Area

Wood or Metal

Louvers or Grilles

Wood 20-25%*

Metal 60-70% *

1/4” (6.4 mm)

mesh or larger 100%

Vent pipe cements
into socket just
above top panel

COMBUSTION AIR

Or vent pipe may be
clamped into outlet
of drain coupling

Summary of Contents for TM9X060B12MP11

Page 1: ...ical Combustion Pipe Drain Tee 16 Upflow Configuration 17 Downflow Configuration 18 Horizontal Left Configuration 19 Horizontal Right Configuration 20 Dimensions 21 Home Layout 23 Termination Configur...

Page 2: ...ce Air filters in place Set furnace input rate and temperature rise per rating plate marking Means for providing outdoor air required for combustion Return air temperature maintained between 55 F 13 C...

Page 3: ...al codes the installation must comply with the national codes listed below and all authorities having jurisdiction In the United States and Canada follow all codes and standards for the following usin...

Page 4: ...n FOR FURNACES INSTALLED IN THE COMMON WEALTH OF MASSACHUSETTS ONLY For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in par...

Page 5: ...access cover shall be attached in such a manner as to prevent leaks DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These flanges are rotated down for shipment In order to use...

Page 6: ...ould always be installed on the side desig nated as top side See Figure 4 5 FURNACE ASSEMBLY PC SERIES COILS These upflow coils are designed for installation on top of upflow fur naces only If the coi...

Page 7: ...e unit BOTTOM RETURN AND ATTIC INSTALLATIONS Bottom return applications normally pull return air through a base plat form or return air plenum Be sure the return platform structure or return air plenu...

Page 8: ...proper and quiet fur nace operation When suspending the furnace use a secure platform constructed of plywood or other building materials secured to the floor or ceiling joists Refer to Figure 11 for...

Page 9: ...ombustion Air Inlet Gas Pipe Entry Electrical Entry Condensate Drain Optional Return Air Cutout Either side 29 5 For Cladded door add appoximately an additional 75 C SUPPLY END 56 56 20 B 3 23 8 56 Co...

Page 10: ...cted from either side of the furnace using any of the gas pipe entry knockouts on both sides of the furnace Refer to Figure 13 All filters and mounting provision must be field supplied All installa ti...

Page 11: ...0 87 0 87 0 87 850 3 5 3 5 3 5 31 7 0 87 0 87 0 87 900 3 5 3 5 3 5 33 5 0 87 0 87 0 87 950 3 5 3 5 3 3 35 4 0 87 0 87 0 81 1000 3 5 3 2 2 9 37 3 0 87 0 80 0 73 1050 3 5 2 9 2 7 39 1 0 87 0 73 0 67 110...

Page 12: ...mostat set in the OFF position and the main electrical source disconnected connect the thermostat wiring from the wiring connections on the thermostat to the terminal board on the ignition module as s...

Page 13: ...ner Single Stage Furnace HM1 Humidistat Y Full Stage Compressor G Fan PP11C70224 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Clipping Jumper W914 for electric heat o...

Page 14: ...E B E ZD E R OD MODELS HGD HP RHS O Reversing Valve Energized in Cool C 24 Volt Common R 24 Volt Hot W1 66 out Heat Y Compressor DEMAND DEFROST CONTROL X L Malfunction Light W Auxiliary Heat SINGLE ST...

Page 15: ...drains are combined with the furnace drain then the open stand pipe could be raised higher above the 5 minimum The Figures 22 25 show the condensate drain arrangement for the various possible furnace...

Page 16: ...to tempera tures below freezing adequate measures must be taken to prevent the drain line from freezing Failure to provide proper protection from freezing can result in improper operation or damage t...

Page 17: ...ff so that no sagging loops will collect and hold condensate which will cause the furnace to not operate Shorten pressure switch hose Re route and shorten pressure switch hose Shorten rain gutter hose...

Page 18: ...tch hose to this position NOTE May require the longer hose that is provided with wider cabinets Move condensate drain hose to this position May exit either side of the cabinet Move rain gutter hose to...

Page 19: ...se to this position NOTE May require the longer hose that is provided with wider cabinets Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this position Move...

Page 20: ...ting provided Move condensate drain hose to this position Move rain gutter hose to this position Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this positi...

Page 21: ...th cement that is approved for use with BOTH materials Metallic materials must not be used for venting or air intake 5 If a flexible connector is used in the vent system it must be made of a material...

Page 22: ...o prevent sagging 9 Seal around the openings where the combustion air and or vent piping pass through the roof or sidewalls COMBUSTION AIR VENTING TABLE 9 Equivalent Length of Fittings Fitting Equival...

Page 23: ...quirements of the gas supplier 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 30 5 cm or in accordance with local i...

Page 24: ...om inside the building The vent for a single pipe system must be installed as specified in the venting section of these instructions with the vent terminating as shown in Figure 28 Each furnace must h...

Page 25: ...he space surrounding the appliance This may be from within the space in a non confined location or it may be brought into the furnace area from outdoors through permanent openings or ducts It is not p...

Page 26: ...Two per manent openings shall communicate directly or by means of ducts with the outdoors crawl spaces or attic spaces 2 One permanent openings commencing within 12 30 5 cm of the top of the enclosure...

Page 27: ...e following steps shall be followed for each appliance connected to the venting system being placed into operation while all other appliances connected to the venting system are not in operation 1 Ins...

Page 28: ...proper input rate using natural gas with a heating value of 1030 BTU Ft3 38 4 MJ m3 If the heating value of your gas is significantly different it may be necessary to replace the orifices Verify natur...

Page 29: ...300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 232...

Page 30: ...lies on and follow the operating instructions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the appropriate gas per the following 4 After th...

Page 31: ...must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The fan off timing may be adjusted by positioning the jumper on two of the four pins as...

Page 32: ...4 0 5 0 6 0 7 0 8 0 9 1 0 TM9X060B12MP11 High 1402 1374 1354 1328 1299 1262 1222 1167 1107 1036 Medium High 1252 1233 1203 1182 1150 1125 1095 1064 1031 980 Medium 1076 1059 1029 1007 973 946 908 883...

Page 33: ...hut down there is a call for heat the furnace will initiate a normal start cycle If the problem has not been corrected the furnace will again lockout after three retries A momentary loss of gas supply...

Page 34: ...n after correcting the failure condition 12 RED FLASHES This code indicates an open igniter circuit which could be a disconnected or loose wire or a cracked or broken igniter STEADY ON RED Control fai...

Page 35: ...ING FERRULE 3 req d GASKET FOAM Door 1 5 ft req d GROMMET 3 req d HARNESS WIRING HOSE CONDENSATE HOSE RAIN GUTTER KNOB QUARTER TURN 4 req d MOTOR MOUNT ORIFICE BURNER Natural 45 PAN CONDENSATE PLUG SE...

Page 36: ...shed in U S A 501028 UIM C 1209 Copyright 2009 by Johnson Controls Inc All rights reserved Supersedes 501028 UIM B 0509 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 SECTION XII WI...

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