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341426-BIM-A-0108

Johnson Controls Unitary Products

5

  

CLEARANCES

All units require certain clearances for proper operation and
service. Refer to Table 10 for the clearances required for
combustion, construction, servicing and proper unit opera-

tion.

DUCT WORK

These units are adaptable to downflow use as well as rear
supply and return air duct openings. To convert to downflow,
use the following steps:

1.

Remove the duct covers found in the bottom return and 
supply air duct openings. There are four (4) screws 
securing each duct cover (save these screws to use 
later).

2.

Install the duct covers, removed in step one, to the rear 
supply and return air duct openings. Secure with the four 
(4) screws used in step one.

3.

Seal duct covers with silicone caulk.

Duct work should be designed and sized according to the
methods of the Air Conditioning Contractors of America
(ACCA), as set forth in their Manual D.

A closed return duct system shall be used. This shall not pre-
clude use of economizers or ventilation air intake. Flexible
joints may be used in the supply and return duct work to min-

imize the transmission of noise.

NOTE:

Be sure to note supply and return openings.

Refer to Figure 9 for information concerning rear and bottom
supply and return air duct openings.

ROOF CURB

On applications when a roof curb is used, the unit must be
positioned on the curb so the front of the unit is tight against
the curb.

FILTERS

A filter rack and a high velocity filters are standard.

Filters must always be used and must be kept clean. When
filters become dirt laden, insufficient air will be delivered by
the blower, decreasing your units efficiency and increasing
operating costs and wear-and-tear on the unit and controls.

Filters should be checked monthly especially since this unit is
used for both heating and cooling.

CONDENSATE DRAIN

A condensate trap is recommended to be installed in the con-
densate drain. The plumbing must conform to local codes.
Use a sealing compound on male pipe threads. Install the
condensate drain line (NPTF) to spill into an open drain.

SERVICE ACCESS

Access to all serviceable components is provided by the fol-
lowing removable panels:

Blower compartment

Gas control/electrical service access

Refer to Figure 7 for location of these access panels and min-
imum clearances.

TABLE 2: UNIT WEIGHTS AND CENTER OF 

GRAVITY

UNIT

SIZE

SHIPPING

WEIGHT

(LBS.)

OPERATING

WEIGHT

(LBS.)

CORNER WEIGHTS

(LOCATION, LBS.)

“A”

“B”

“C”

“D”

036

400

395

100

96

98

101

042

410

405

104

100

101

105

048

475

470

119

115

116

120

060

480

475

120

116

117

122

FIGURE 2 -  UNIT CENTER OF GRAVITY

Do not permit overhanging structures or shrubs to 
obstruct the condenser air discharge, combustion 
air inlet or vent outlet.

"A"

"B"

"C"

"D"

49-1/8

25

25

47-1/4

FRONT

OF

UNIT

CENTER OF

GRAVITY

When fastening duct work to the side duct flanges 
on the unit, insert the screws through the duct 
flanges only.  Do not insert the screws through the 
casing. Outdoor ductwork must be insulated and 
waterproofed.

Summary of Contents for 341426-BIM-A-0108

Page 1: ...s are intended to clarify or make the installation easier Cautions are given to prevent equipment damage Warnings are given to alert installer that personal injury and or equipment damage may result if installation procedure is not handled properly CAUTION READ ALL SAFETY GUIDES BEFORE YOU BEGIN TO INSTALL YOUR UNIT INSTALLATION MANUAL SAVE THIS MANUAL SINGLE PACKAGED GAS ELECTRIC AIR COOLED AIR C...

Page 2: ...RAL GAS 17 CHECKING SUPPLY AIR CFM 18 TYPICAL WIRING DIAGRAM NOTES 23 LIST OF FIGURES Fig Pg 1 PRODUCT NOMENCLATURE 3 2 UNIT CENTER OF GRAVITY 5 3 TYPICAL FIELD CONTROL WIRING DIAGRAM 6 4 TYPICAL FIELD POWER WIRING DIAGRAM 6 5 EXTERNAL SUPPLY CONNECTION EXTERNAL SHUT OFF 8 6 FLUE VENT OUTLET AIR HOOD 9 7 UNIT DIMENSIONS FRONT 11 8 UNIT DIMENSIONS FRONT BOTTOM 12 9 UNIT DIMENSIONS BACK BOTTOM 12 10...

Page 3: ...nter for autho rized replacement parts APPROVALS Design certified by CGA and AGA listed as follows 1 For use as a forced air furnace with cooling unit 2 For outdoor installation only 3 For installation directly on combustible flooring or in U S on wood flooring or Class A B C roof covering material 4 For installation on combustible material 5 For use with natural gas and or propane LP gas Not suit...

Page 4: ...ron frame providing adequate support under the compressor condenser section 5 Maintain level tolerance of unit to 1 8 maximum RIGGING OR HANDLING Care must be exercised when moving the unit Do not remove any packaging until the unit is near the place of installation Rig unit with slings placed under the unit Spreader bars of sufficient length should be used across the top of the unit Units may als...

Page 5: ...is tight against the curb FILTERS A filter rack and a high velocity filters are standard Filters must always be used and must be kept clean When filters become dirt laden insufficient air will be delivered by the blower decreasing your units efficiency and increasing operating costs and wear and tear on the unit and controls Filters should be checked monthly especially since this unit is used for ...

Page 6: ...th mechanical strain relief A fused disconnect switch should be field provided for the unit If any of the wire supplied with the unit must be replaced replacement wire must be of the type shown on the wiring diagram Electrical line must be sized properly to carry the load Each unit must be wired with a separate branch circuit fed directly from the meter panel and properly fused Refer to Figure 4 f...

Page 7: ... below 55 F TABLE 4 PROPANE1 LP GAS APPLICATION DATA AVAILABLE ON MODELS INPUT CAPACITY MBH 2 OUTPUT CAPACITY MBH GAS RATE3 FT 3 HR NUMBER OF BURNERS TEMP RISE F AT FULL INPUT4 MIN MAX 3 3 1 2 TON 45 36 18 2 25 55 3 3 1 2 TON 70 56 28 3 25 55 4 5 TON 80 64 32 3 25 55 3 3 1 2 TON 90 72 36 4 30 60 4 5 TON 108 87 43 4 30 60 4 5 TON 135 108 54 5 35 65 1 Propane applications are accomplished by field i...

Page 8: ...l codes a manual shut off valve may have to be installed outside of the unit 3 Use wrought iron or steel pipe for all gas lines Pipe dope should be applied sparingly to male threads only FIGURE 5 EXTERNAL SUPPLY CONNECTION EXTERNAL SHUT OFF 1 2 x 1 2 G A S C O C K 1 2 x 1 2 U N I O N A U T O M A T I C G A S V A L V E D R I P L E G 1 2 1 4 N P T TABLE 5 NATURAL GAS PIPE SIZING CHART1 1 Maximum capa...

Page 9: ...d attached This hood must be installed to assure proper unit operation The hood must be fastened to the outside of the side gas control electrical compartment with the screws provided in the bag attached to the inside of the gas control electrical compart ment see Figure 6 If flexible stainless steel tubing is allowed by the authority having jurisdiction wrought iron or steel pipe must be installe...

Page 10: ...SOR TYPE HERMETICALLY SEALED R RECIPROCATING S SCROLL R R S S 1 Three phase 036 thru 042 size units are supplied with one 1 filter and on three phase 048 and 060 size units two 2 filters are supplied See FILTERS on page 5 TABLE 8 ELECTRICAL DATA MODEL DYA POWER SUPPLY VOLTAGE LIMITATIONS1 COMPRESSOR COND FAN MOTOR FLA SUPPLY AIR BLOWER MOTOR FLA MINIMUM CIRCUIT AMPACITY MAX FUSE SIZE AMPS2 MAX HAC...

Page 11: ...N A I R I N L E T L O U V E R S F R O N T G A S E L E C T R I C C O N T R O L S E R V I C E A C C E S S C O M P A R T M E N T P A N E L O V E R A L L O V E R A L L All dimensions are in inches They are subject to change with out notice Certified dimensions will be provided upon request TABLE 9 UNIT DIMENSIONS FRONT UNIT SIZE DIMENSION A B 036 and 042 33 1 2 18 1 4 048 and 060 41 1 2 23 1 8 TABLE 1...

Page 12: ... P P L Y 1 5 8 D I A K N O C K O U T 1 2 N P T I C O N N E C T I O N L O W V O L T A G E C O N N 1 8 D I A K N O C K O U T FIGURE 9 UNIT DIMENSIONS BACK BOTTOM 1 3 4 1 5 2 9 9 1 6 1 5 3 1 2 1 3 4 1 3 4 1 5 4 1 4 1 2 3 1 2 3 3 8 1 4 1 2 2 8 3 8 1 4 1 2 C O N D E N S E R C O I L B O T T O M S U P P L Y A I R O P E N I N G B O T T O M R E T U R N A I R O P E N I N G S I D E R E T U R N A I R O P E N ...

Page 13: ...rge period before de energizing If the pressure switch is lost during an ignition trial period the control immediately de energizes spark and gas The control begins pressure switch proving before an inter purge and re ignition attempt PILOT FLAME STABILIZATION PERIOD The control board de energizes the spark output and waits for a 2 second flame stabilization period before energizing the main gas v...

Page 14: ...t will be energized during an open rollout condition If the rollout switch closes the control shall remain locked out until power removed or W is removed Rollout switch lockout shall not reset automatically POWER INTERRUPTIONS Power interruptions of any duration shall not cause lockout or any operation requiring manual intervention FLAME PRESENT WITH GAS OFF If flame is sensed for longer than 4 0 ...

Page 15: ...all for HEAT occurs the circulating fan switches to heat speed after a 30 second delay When the thermostat ends the call for FAN the thermostat terminal G is de energized de energizing the circulating fan START UP PRE START CHECK LIST Complete the following checks before starting the unit 1 Check the type of gas being supplied Be sure that it is the same as listed on the unit nameplate 2 Make sure...

Page 16: ...ting screw on the automatic gas valve Refer to Figure 10 Adjust as follows 1 Remove the cap from the valve body See Figure 10 for location 2 To decrease the gas pressure turn the adjusting screw counterclockwise 3 To increase the gas pressure turn the adjusting screw clockwise NOTE The correct manifold pressure for natural gas fur naces is 3 5 IWG The correct manifold pressure for propane LP is 10...

Page 17: ...rature rise decrease the blower CFM to increase the rise DIRECT DRIVE BLOWER All units have direct drive multi speed blower motors Refer to the unit wiring diagram and connect the blower motor for the desired motor speed CHECKING GAS INPUT NATURAL GAS 1 Turn off all other gas appliances connected to the gas meter 2 With the furnace turned on measure the time needed for one revolution of the hand o...

Page 18: ... inch plugs removed in Step 1 De energize the compressors before taking any test mea surements to ensure a dry indoor coil TABLE 12 GASE RATE CUBIC FEET PER HOUR1 1 EXAMPLE By actual measurement it takes 38 seconds for the hand on the 1 cubic foot dial to make a revolution with just a 100 000 BTUH furnace running Using this information locate 38 seconds in the first column of Table 12 Read across ...

Page 19: ...F 55 57 59 61 63 65 67 69 71 73 75 65 27 1 28 4 29 7 31 1 32 4 33 7 35 0 35 9 36 8 37 6 38 5 70 23 3 24 8 26 2 27 7 29 2 30 6 32 1 33 5 34 9 36 4 37 8 75 19 5 21 1 22 7 24 4 26 0 27 6 29 2 31 2 33 1 35 1 37 1 80 15 7 17 5 19 2 21 0 22 8 24 5 26 3 28 8 31 3 33 8 36 3 85 11 9 13 8 15 7 17 6 19 6 21 5 23 4 26 5 29 5 32 6 35 6 90 8 6 10 6 12 6 14 6 16 6 18 6 20 6 24 1 27 6 31 1 34 6 95 5 3 7 4 9 5 11 ...

Page 20: ...6 18 7 19 7 20 7 21 7 22 7 23 7 25 2 26 6 28 1 29 6 75 14 4 15 5 16 6 17 8 18 9 20 0 21 2 22 9 24 7 26 4 28 2 80 11 1 12 4 13 6 14 9 16 1 17 4 18 6 20 7 22 7 24 8 26 8 85 7 8 9 2 10 6 12 0 13 3 14 7 16 1 18 4 20 8 23 1 25 4 90 5 8 7 0 8 2 9 3 10 5 11 7 12 9 15 7 18 6 21 5 24 4 95 5 8 6 7 7 7 8 6 9 6 13 0 16 5 19 9 23 3 100 5 4 6 0 6 7 7 4 8 0 11 6 15 2 18 7 22 3 105 5 3 5 7 6 1 6 5 10 2 13 9 17 6 ...

Page 21: ...341426 BIM A 0108 Johnson Controls Unitary Products 21 FIGURE 14 TYPICAL WIRING DIAGRAM DYA 036 042 048 060 208 230 3 60 POWER SUPPLY ...

Page 22: ...341426 BIM A 0108 22 Johnson Controls Unitary Products FIGURE 15 TYPICAL WIRING DIAGRAM DYA 036 042 048 060 460 3 60 POWER SUPPLY ...

Page 23: ...ent wire 801 BL and 805 BL are connected to ASCT 3 If only LR is present wire 801 BL and 805 BL are connected to M1 coil If only ASCT is present wire 202 Y is connected to ASCT 3 If neither LR or ASCT are present wire 202 Y is connected to M1 coil as shown 7 Shunt contact also used with crankcase heater optional 8 Unit factory wired for low or medium speed indoor blower operation To change motor s...

Page 24: ...R OPTIONAL BR BLOWER RELAY CB CIRCUIT BREAKER CCH CRANK CASE HEATER OPTIONAL COMPR COMPRESSOR DM DRAFT MOTOR FCB FAN CONTROL BOARD GND GROUND FS FREEZE STAT SWITCH OPTIONAL HP HIGH PRESSURE SWITCH OPENS 380 PSIG IDFAN INDOOR FAN MOTOR LP LOW PRESSURE SWITCH OPENS 7 PSIG LS LIMIT SWITCH LR LOCK OUT RELAY OPTIONAL M1 CONTACTOR COMPR AND OD FAN ODFAN OUTDOOR FAN MOTOR PS PRESSURE SWITCH RC1 RC2 COMPR...

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