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Johnson Controls Ducted Systems

6052931-UAI-A-0121

ACCESSORY KIT INSTALLATION MANUAL

Electric Heat Kit (6HK Series)

For Use with Models: AP, AE, AVC, AVV, AHR, AHE, AHV, MP, ME, MVC, RFCX*E, RFCX*P, PHE, and PCE 

General information

These instructions cover installation of the 6HK series of elec-
tric heat kits with the following:

• AP, AE, AVC, AVV, AHR, AHE, AHV, RFCX*E, and 

RFCX*P single-piece air handlers

• MP, ME, and MVC modular air handlers
• PHE and PCE residential packaged units

The 6HK series of electric heat kits use a single polarized plug
to easily connect the equipment power and controls.
These  electric  heat  kits  are  used  for  applications  of  electric
heat,  cooling  with  electric  heat,  and  heat  pump  with  electric
heat.  Each  of  the  air  handler  and  residential  packaged  unit
models are approved for use with specific electric heat kits. The
unit installation instructions, technical guide, or name plate list
the  possible  combinations  and  other  important  electrical  data
and limitations. Refer to the unit installation instructions for fur-
ther electrical specifications.

Clearance

All  installations  of  the  6HK  electric  heat  kits  are  approved  for
zero clearance to combustibles when the minimum speed tap
on the blower motor is set according to the equipment installa-
tion  instructions  or  nameplate.  See  the  equipment  installation
instructions  for  more  information  on  changing  motor  speed
taps.

 WARNING

ELECTRICAL SHOCK HAZARD
Installation or repairs made by unqualified persons can result
in hazards to you and others. Installation must conform with
local building codes or, in the absence of local codes, with
National Electrical Code ANSI/NFPA 70-1996 or current edi-
tion.
The information contained in this manual is intended for use
by a qualified service technician familiar with safety proce-
dures and equipped with the proper tools and test instru-
ments.
Shut OFF electric power at unit disconnect and/or service
panel before beginning the following procedures.
Failure to carefully read and follow all instructions in this man-
ual can result in malfunction, property damage, personal
injury, and/or death.
Verify edges of foil faced insulation are not in contact with any
exposed electrical connections.

 CAUTION

Unit is approved for zero clearance to combustible material
and when equipped with electric heat a minimum clearance
of 1 in. must be maintained on all sides of the supply duct
and/or plenum for 3 ft as shown in the detail in Figure 1 for
the 20 kW and 25 kW electric heat kits only. 

NOTICE

In some horizontal applications, the service disconnects on
the electric heat kits must be rotated 180° so the up position
of the disconnect is the ON position. This service disconnect
orientation change is required by UL 1995, Article 26.19 (in
reference to all circuit breakers). 

!

!

Figure 1: 

Duct work clearance

NOTICE

The electric heat kit should be installed before the supply air
duct is attached to the supply air opening flanges. 

MINIMUM CLEARANCE

1” on all sides for the first 3’
of duct from 20 & 25 kw units.
For all other heaters,
zero inch clearance on all
sides for entire length of duct.

FLEXIBLE DUCT COLLAR

NOTE:

For units applied with a roof
curb, the minimum clearance
may be reduced from 1 inch to
1/2 inch between combustible
roof curb material and the
supply duct.

A0238-001

3’

Summary of Contents for 6HK Series

Page 1: ... local building codes or in the absence of local codes with National Electrical Code ANSI NFPA 70 1996 or current edi tion The information contained in this manual is intended for use by a qualified service technician familiar with safety proce dures and equipped with the proper tools and test instru ments Shut OFF electric power at unit disconnect and or service panel before beginning the followi...

Page 2: ... and wiring compartment Table 1 Models covered Electric heat kit kW at 240V 1 phase electric heat kit1 2 all except PHE 1 phase electric heat kit1 2 3 PHE 3 phase 208 V 230 V electric heat kits PHE PCE AHR AHE AHV RFCX E1 RFCX P1 3 Phase 208 V 230 V electric heat kits AP AE AVC AVV RFCX E2 RFCX P2 MP ME MVC 3 phase 460 V electric heat kits4 2 4 6HK 0 1 6500206 6HK 0 1 6500206 4 8 6HK 0 1 6500506 6...

Page 3: ...x on the indoor unit rating plate for the particular electric heat kit installed 10 Refer to the unit rating plate for the minimum blower speed required for the electric heat kit model installed and set the blower speed accordingly CAUTION To prevent damage carefully pass the accessory heating ele ment through the rectangular opening in the discharge duct Element mounting plate must be secured wit...

Page 4: ...h the four screws When installing the electric heat kit in AP AE AVC AVV MP ME MVC RFCX E2 and RFCX P2 models the electric heat kit service disconnect bracket remains in position A Figure 3 Air handler electric heat kit installation AHR AHE AHV RFCX E1 and RFCX P1 2 5 66 3 1 8 7 29 5 5HPRYH IRU KHDWHU NLW LQVWDOODWLRQ 7 5 7 6OLGH KHDWHU LQWR DLU KDQGOHU DQG DWWDFK ZLWK IRXU GXFW FRYHU VFUHZV 6833 ...

Page 5: ...t move the electric heat kit service discon nect bracket to another position Figure 4 Air handler electric heat kit installation AP AE AVC AVV MP ME MVC RFCX E2 and RFCX P2 8 7 29 5 5HPRYH IRU KHDWHU NLW LQVWDOODWLRQ 2 5 66 3 1 6 59 6 211 7 12 2876 5HPRYH LI KHDWHU NLW KDV VHUYLFH GLVFRQQHFWV 7 5 7 6OLGH KHDWHU LQWR DLU KDQGOHU DQG DWWDFK ZLWK IRXU GXFW FRYHU VFUHZV 6833 5 1 RQQHFW WR OHIW VLGH 32...

Page 6: ... on the outdoor unit rating plate for the particular electric heat kit installed 7 Refer to the unit rating plate for the minimum blower speed required for the electric heat kit model installed and set the blower speed accordingly CAUTION To prevent damage carefully pass the accessory heating ele ment through the open rectangular mounting position Ele ment mounting plate must be secured with four ...

Page 7: ... circuits a single point power accessory kit can be ordered separately A ground lug is pro vided on the kits Refer to the unit installation instructions for electrical specifications See Figure 6 and Figure 7 Figure 6 Electric heat kit connection FACTORY WIRING Attached to this side no need for removal TERMINAL BLOCK OR SERVICE DISCONNECTS May have 1 2 or 3 service disconnects FIELD SUPPLIED WIRIN...

Page 8: ...f the unit See Figure 5 Remove the required knockout and pierce the foil faced insulation to allow the wiring to pass through Use as small a hole as possible to minimize air leakage Install a 7 8 in plastic bushing in the selected hole and keep low voltage wiring as short as possible inside the control box To further minimize air leakage seal the wiring entry point at the outside of the unit Conne...

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