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368261-UIM-B-1008

Johnson Controls Unitary Products

19

ACCESSORY CONNECTIONS

The furnace control will allow power-switching control of various acces-
sories. 

ELECTRONIC AIR CLEANER CONNECTION

Two 1/4” (0.64 cm) spade terminals (EAC and NEUTRAL) for electronic
air cleaner connections are located on the control board. The terminals
provide 115 VAC (1.0 amp maximum) during circulating blower opera-
tion.

HUMIDIFIER CONNECTION

Two 1/4” (0.64 cm) spade terminals (HUM and NEUTRAL) for humidi-
fier connections are located on the control board. The terminals provide
115 VAC (1.0 amp maximum) during heating system operation.

A mounting hole is provided on the control panel next to the furnace
control board for mounting a humidifier transformer if required.

HUMIDISTAT CONNECTION

For better humidity control during cooling operation, an external humi-
distat may be used. When using a external humidistat, put the HUMI-
DISTAT jumper in the “YES” position. Connect the low voltage wiring as
shown in Figures 19-24, Thermostat Charts.

ZONING OPERATION

This furnace may be used in zoning systems, using a separate after-
market zoning control. For use in zoned systems, put the ZONE CON-
TROL jumper on the furnace control board in the “YES” position.

If the Zone jumper is put in the “Yes” position, the heating load logic
switches to a special algorithm for multi-zone homes. 

1.

This algorithm operates at the “low demand” firing rate for 10 min-
utes and then ramps to high fire within 20 minutes (30 minutes
maximum to get to 100% firing rate).  

2.

The special zoning algorithm does not have the Run 2 function, so
the burners will stop firing as soon as there is no call for heating.

HEAT PUMP OPERATION

This furnace may be used in conjunction with a heat pump in dual fuel
applications. For heat pump applications, put the HEAT PUMP jumper
on the furnace control board in the “YES” position. Connect the low volt-
age wiring as shown in Figures 19-24, Thermostat Charts. If a two-
stage heat pump is to be used, a two-stage thermostat is required.

If the Heat Pump jumper is in the “Yes” position, it indicates that there is
a heat pump present and the furnace is used as a secondary heat
source.  In addition, the “Yes” Heat Pump jumper allows the system to
read the presence of the “O” terminal signal. In heat pump operation,
the following special algorithm logic applies:

1.

Supplemental Heating

 -

  When both a “W” signal and a “Y1” signal

are present, the modulating firing rate will operate as normal,
except there will be no Run 2 function, so the burners will stop fir-
ing as soon as the “W” signal is removed.  

2.

Defrost Cycle -  When both a “W” signal and a “Y2” signal are
present, the modulating firing rate will operate at a constant 80%
firing rate and there will be no Run 2 function, so the burners will
stop firing as soon as the “W” signal is removed..  

3.

Hot Heat Pump - The “hot” heat pump feature will work when the
control is wired to a 2-stage thermostat and a 2-stage heat pump.

4.

Hot Heat Pump - The “hot” heat pump feature will not work when
the control is wired to a single-stage thermostat and a 2-stage heat
pump.

TWINNING

These furnaces are not to be twinned. If more than one furnace is
needed in an application, each furnace must have its own complete
duct system and its own wall thermostat.

SECTION VI: VENT SYSTEM

VENT CONNECTIONS

Figure 25 shows the furnace as it is shipped from the factory. To convert
to a horizontal or downflow position, remove the four screws that secure
the inducer assembly and rotate 90° being careful not to damage the
gasket. Reinstall screws. Remove cap from appropriate vent outlet
location on the cabinet cut insulation in cabinet to same size as the hole
provided and reinstall cap in the hole in the top panel.

CATEGORY 1 - 450 F. MAX. VENT TEMP.

The venting system must be installed in accordance with Section 5.3,
Air for Combustion and Ventilation, of the National Fuel Gas Code
Z223.1/NFPA 54 (latest edition), or Sections 7.2, 7.3 or 7.4 of CSA
B149.1, National Gas and Propane Codes (latest edition) or applicable
provisions of the local building code and these instructions.

The furnace shall be connected to a type B vent connector, and
shall be connected to a type B vent only. The furnace shall not be
connected to a chimney flue serving a separate appliance
designed to burn solid fuel. Single-wall vent pipe is not allowed.

It is recommended that the appliance is installed in a location where the
space temperature is 32 °F (0°C) or higher. If the appliance is installed
in a location where the ambient temperature is below 32 °F (0°C), the
combustion byproducts could condense causing damage to the appli-
ance heat exchanger.

This appliance may be common vented with another gas appliance for
residential installations as allowed by the codes and standards listed in
these instructions.

VENTING

Category I venting consists of vertically venting one or more appliances
in B-vent or B-vent connectors. Type B-vent system extends in a gen-
eral vertical direction and does not contain offsets exceeding 45°. A
vent system having not more than one 60° offset is permitted.

VENTING INTO AN EXISTING CHIMNEY

This furnace may not be vented directly into an unlined or clay tile-lined
masonry chimney. This furnace may be vented into a masonry chimney
if a double-wall metal chimney liner is used and the liner is properly
sized according to the requirements of the National Fuel Gas Code or
in Canada, the B-149 Installation Codes.

In downflow applications, do not block the combustion air inlet. The
furnace must be installed on a coil cabinet or subbase to allow com-
bustionair to enter the burner compartment.

 FIGURE 25:  

Combustion Air Inducer

COMBUSTION AIR INDUCER

90°

90°

Mounting Screw
(Remove)

Flue Transition
(Do Not Remove)

Mounting Screw
(Remove)

Pressure
Switch

Pressure Switch
Tube Routing

Summary of Contents for CM8M*MP

Page 1: ...Outside and Ambient Combustion Air 21 Gas Valve 25 Furnace Control Board 26 Wiring Diagram 30 LIST OF TABLES Unit Clearances to Combustibles 4 Coil Projection Dimensions PC Series Coils 8 Cabinet and...

Page 2: ...ting point provided that the tubes are lifted at the front of the heat exchangers where attached to the vestibule panel Do not use the top return bend of the heat exchangers as lifting points as the t...

Page 3: ...the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 or for only the NFGC contact the American Gas Association 400 N Capital N W Washington DC 20001 or www NFPA org CANADA NS...

Page 4: ...ng but not limited to decks and porches the following require ments shall be satisfied 1 INSTALLATION OF CARBON MONOXIDE DETECTORS At the time of installation of the side wall horizontal vented gas fu...

Page 5: ...es are rotated down for shipment In order to use the flanges remove the screw holding an individual flange rotate the flange so it is in the upward position and reinstall the screw then repeat this fo...

Page 6: ...igure 4 When moving or handling this furnace prior to installation always leave the doors on the furnace to provide support and to prevent damage or warping of the cabinet When lifting the furnace sup...

Page 7: ...te the vent blower 90 left or right so that the vent pipe passes through the side of the furnace casing rather than the end See Figure 6 COIL INSTALLATION COIL FURNACE ASSEMBLY MC FC PC SERIES COILS F...

Page 8: ...e furnace and coil casing and seal appropriately NOTE Dimension C should be at least 2 3 of dimension D See Fig ure 12 CRITICAL COIL PROJECTION The coil assembly must be located in the duct such that...

Page 9: ...24 25 29 5 For Cladded door add appoximately an additional 75 28 5 Electrical Entry Gas Pipe Entry Thermostat Wiring FRONT 14 1 1 5 23 SUPPLY END C 24 38 20 5 B Gas Pipe Entry Thermostat Wiring 33 A...

Page 10: ...as piping may be connected from either side of the furnace using any of the gas pipe entry on both sides of the furnace Refer to Figure 14 All filters and mounting provision must be field supplied All...

Page 11: ...he input rate back up to approxi mately 76 000 BTU H which is what it should be for that furnace at 6 000 feet SECTION V ELECTRICAL POWER ELECTRICAL POWER CONNECTIONS Field wiring to the unit must be...

Page 12: ...4 volt 40 VA transformer is sized for the furnace components only and should not be connected to power auxiliary devices such as humidifiers air cleaners etc The transformer may provide power for an a...

Page 13: ...tric heat on thermostat is not necessary C 24 Volt Common Y Compressor SINGLE STAGE AIR CONDITIONER Y Compressor Contactor SINGLE STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 Single Stage C...

Page 14: ...sed with batteries Thermostat Installer Setup 0170 System Type must be set to 8 2 Heat 2 Cool Multistage Conventional Connection of the C terminal 24 volt common is optional when used with batteries T...

Page 15: ...t Y1 Single Stage Compressor MODULATING FURNACE CONTROL G Fan MODULATING FURNACE Y Y2 Second or Full Stage Compressor DHUM Dehumidification Open on Humidity Rise W Modulating Heat Part Numbers SAP Leg...

Page 16: ...unction Light W Auxiliary Heat SINGLE STAGE HEAT PUMP 1 1 Part Number S1 2HU16700124 3 Y2 Second Stage Compressor Step 9 of Thermostat Installer Configuration Menu must be set to Pump OFF Step 1 of Th...

Page 17: ...2 OUT Second Stage Heat Y2 OUT Second Stage Compressor Y1 Single Stage Compressor X L Malfunction Light Y2 Second Stage Compressor W Auxiliary Heat BS Bonnet Sensor BSG Bonnet Sensor YORKGUARD VI CONT...

Page 18: ...at R 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR AUX Auxiliary Heat Step 1 of Thermostat Installer Configuration Menu must be set to HP2 Selection of GAS ELEC switch on thermostat not necessary The...

Page 19: ...nal is removed 3 Hot Heat Pump The hot heat pump feature will work when the control is wired to a 2 stage thermostat and a 2 stage heat pump 4 Hot Heat Pump The hot heat pump feature will not work whe...

Page 20: ...have no dimen sion smaller than 0 25 0 64 cm 3 A manually operated damper or manually adjustable louvers are not permitted for use 4 A automatically operated damper or automatically adjustable lou ve...

Page 21: ...ional area as the free area of the air supply inlet opening to which it connects 4 The blocking effects of louvers grilles and screens must be given consideration in calculating free area If the free...

Page 22: ...ollowing steps shall be followed for each appliance connected to the venting system being placed into operation while all other appliances connected to the venting system are not in operation 1 Inspec...

Page 23: ...per input rate using natu ral gas with a heating value of 1030 BTU Ft3 38 4 MJ m3 If the heat ing value of your gas is significantly different it may be necessary to replace the orifices NOTE DO NOT s...

Page 24: ...300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 232...

Page 25: ...urnace temperature rise Take temperature readings of both the return air and the heated air in the ducts about six feet away from the furnace where they will not be affected by radiant heat Increase o...

Page 26: ...removed Electrical supply to this unit is dependent upon the panel that covers the blower compartment being in place and properly positioned ROLLOUT SWITCH CONTROLS These controls are mounted on the...

Page 27: ...l senses that flame is present the circulating blower starts at low speed 5 The furnace fires at 70 of full rate for 30 45 seconds then drops to the minimum 50 firing rate 6 The firing rate is automat...

Page 28: ...not connected properly check for loose plug or loose wires in plug Steady On Red Control fault has been detected or there is 24 volts present without 115 volts Check that there is 24 volts and 115 vol...

Page 29: ...L Models Only MISCELLANEOUS ORIFICE BURNER Natural 45 SIGHT GLASS OVAL 2 Req d GASKET FOAM Door 1 5 ft req d GASKET INTAKE PAN PLUG VENT HOLE BRACKET DOOR WIRING HARNESS FERRULE 3 Req d GROMMET 3 Req...

Page 30: ...nted in U S A 368261 UIM B 1008 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 368261 UIM A 0508 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 SECTION XI WIR...

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