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368261-UIM-B-1008

4

Johnson Controls Unitary Products

INSPECTION

As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage
should be noted on the carrier’s freight bill. A separate request for
inspection by the carrier’s agent should be made in writing. Also, before
installation, the unit should be checked for screws or bolts which may
have loosened in transit. There are no shipping or spacer brackets
which need to be removed from the interior of this unit.

FURNACE LOCATION AND CLEARANCES

The furnace shall be located using the following guidelines:

1.

Where a minimum amount of air intake/vent piping and elbows will
be required.

2.

As centralized with the air distribution as possible.

3.

Where adequate combustion air will be available.

4.

Where it will not interfere with proper air circulation in the confined
space.

5.

Where the outdoor vent terminal will not be blocked or restricted.
Refer to “VENT CLEARANCES” located in SECTION VII of these
instructions. These minimum clearances must be maintained in
the installation.

6.

Where the unit will be installed in a level position with no more than
1/4” (6.4 mm) slope side-to-side and front-to-back.

Installation in freezing temperatures:

1.

Furnace shall be installed in an area where ventilation facilities
provide for safe limits of ambient temperature under normal oper-
ating conditions.

2.

Do not allow return air temperature to be below 55º F (13° C) for
extended periods. To do so may cause condensation to occur in
the main heat exchanger, leading to premature heat exchanger
failure.

Clearances for access/service:

Ample clearances should be provided to permit easy access to the unit.
The following minimum clearances are recommended:

1.

Twenty-four (24) inches (61 cm) between the front of the furnace
and an adjacent wall or another appliance, when access is
required for servicing and cleaning.

2.

Eighteen (18) inches (46 cm) at the side where access is required
for passage to the front when servicing or for inspection or replace-
ment of flue/vent connections.

In all cases, accessibility clearances shall take precedence over clear-
ances for combustible materials where accessibility clearances are
greater.

Installation in a residential garage:

A gas-fired furnace for installation in a residential garage must be
installed so the burner(s) and the ignition source are located not less
than 18 inches (46 cm) above the floor, and the furnace must be located
or protected to avoid physical damage by vehicles.

FOR FURNACES INSTALLED IN THE COMMON-

WEALTH OF MASSACHUSETTS ONLY

For all side wall horizontally vented gas fueled equipment installed in
every dwelling, building or structure used in whole or in part for resi-
dential purposes, including those owned or operated by the Com-
monwealth and where the side wall exhaust vent termination is less
than seven (7) feet above finished grade in the area of the venting,
including but not limited to decks and porches, the following require-
ments shall be satisfied:

1.

INSTALLATION OF CARBON MONOXIDE DETECTORS. 

At

the time of installation of the side wall horizontal vented gas
fueled equipment, the installing plumber or gasfitter shall
observe that a hard wired carbon monoxide detector with an
alarm and battery back-up is installed on the floor level where
the gas equipment is to be installed. In addition, the installing
plumber or gasfitter shall observe that a battery operated or
hard wired carbon monoxide detector with an alarm is installed
on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equipment.
It shall be the responsibility of the property owner to secure the
services of qualified licensed professionals for the installation of
hard wired carbon monoxide detectors

a.

In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent floor
level.

b.

In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply with
the above requirements; provided, however, that during
said thirty (30) day period, a battery operated carbon mon-
oxide detector with an alarm shall be installed.

2.

APPROVED CARBON MONOXIDE DETECTORS. 

Each car-

bon monoxide detector as required in accordance with the
above provisions shall comply with NFPA 720 and be ANSI/UL
2034 listed and IAS certified.

3.

SIGNAGE. 

A metal or plastic identification plate shall be perma-

nently mounted to the exterior of the building at a minimum
height of eight (8) feet above grade directly in line with the
exhaust vent terminal for the horizontally vented gas fueled
heating appliance or equipment. The sign shall read, in print
size no less than one-half (1/2) inch in size, "

GAS VENT

DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUC-
TIONS

".

4.

INSPECTION. 

The state or local gas inspector of the side wall

horizontally vented gas fueled equipment shall not approve the
installation unless, upon inspection, the inspector observes car-
bon monoxide detectors and signage installed in accordance
with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Table 1: 

Unit Clearances to Combustibles (All Dimensions in Inches, and All Surfaces Identified with the Unit in an Upflow Configuration)

Application

Top

Front

Rear

Left Side

Right Side

Flue

Floor/ 

Bottom

Closet

Alcove

Attic

Line 

Contact

In. (cm)

In. (cm)

In. (cm)

In. (cm)

In. (cm)

In. (cm)

Upflow B-Vent

1 (2.5)

3 (7.6)

0 (0.0)

0 (0.0)

0 (0.0)

1 (2.5)

Combustible

Yes

Yes

Yes

No

Downflow B-Vent

1 (2.5)

3 (7.6)

0 (0.0)

0 (0.0)

0 (0.0)

1 (2.5)

1 (25.4)

1

1. Special floor base or air conditioning coil required for use on combustible floor.

Yes

Yes

Yes

No

Horizontal B-Vent

1 (2.5)

3 (7.6)

0 (0.0)

0 (0.0)

0 (0.0)

1 (2.5)

Combustible

No

Yes

Yes

Yes

2

2. Line contact only permitted between lines formed by the intersection of the rear panel and side panel (top in horizontal position) of the furnace jacket and building 

joists, studs or framing.

Summary of Contents for CM8M*MP

Page 1: ...Outside and Ambient Combustion Air 21 Gas Valve 25 Furnace Control Board 26 Wiring Diagram 30 LIST OF TABLES Unit Clearances to Combustibles 4 Coil Projection Dimensions PC Series Coils 8 Cabinet and...

Page 2: ...ting point provided that the tubes are lifted at the front of the heat exchangers where attached to the vestibule panel Do not use the top return bend of the heat exchangers as lifting points as the t...

Page 3: ...the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 or for only the NFGC contact the American Gas Association 400 N Capital N W Washington DC 20001 or www NFPA org CANADA NS...

Page 4: ...ng but not limited to decks and porches the following require ments shall be satisfied 1 INSTALLATION OF CARBON MONOXIDE DETECTORS At the time of installation of the side wall horizontal vented gas fu...

Page 5: ...es are rotated down for shipment In order to use the flanges remove the screw holding an individual flange rotate the flange so it is in the upward position and reinstall the screw then repeat this fo...

Page 6: ...igure 4 When moving or handling this furnace prior to installation always leave the doors on the furnace to provide support and to prevent damage or warping of the cabinet When lifting the furnace sup...

Page 7: ...te the vent blower 90 left or right so that the vent pipe passes through the side of the furnace casing rather than the end See Figure 6 COIL INSTALLATION COIL FURNACE ASSEMBLY MC FC PC SERIES COILS F...

Page 8: ...e furnace and coil casing and seal appropriately NOTE Dimension C should be at least 2 3 of dimension D See Fig ure 12 CRITICAL COIL PROJECTION The coil assembly must be located in the duct such that...

Page 9: ...24 25 29 5 For Cladded door add appoximately an additional 75 28 5 Electrical Entry Gas Pipe Entry Thermostat Wiring FRONT 14 1 1 5 23 SUPPLY END C 24 38 20 5 B Gas Pipe Entry Thermostat Wiring 33 A...

Page 10: ...as piping may be connected from either side of the furnace using any of the gas pipe entry on both sides of the furnace Refer to Figure 14 All filters and mounting provision must be field supplied All...

Page 11: ...he input rate back up to approxi mately 76 000 BTU H which is what it should be for that furnace at 6 000 feet SECTION V ELECTRICAL POWER ELECTRICAL POWER CONNECTIONS Field wiring to the unit must be...

Page 12: ...4 volt 40 VA transformer is sized for the furnace components only and should not be connected to power auxiliary devices such as humidifiers air cleaners etc The transformer may provide power for an a...

Page 13: ...tric heat on thermostat is not necessary C 24 Volt Common Y Compressor SINGLE STAGE AIR CONDITIONER Y Compressor Contactor SINGLE STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 Single Stage C...

Page 14: ...sed with batteries Thermostat Installer Setup 0170 System Type must be set to 8 2 Heat 2 Cool Multistage Conventional Connection of the C terminal 24 volt common is optional when used with batteries T...

Page 15: ...t Y1 Single Stage Compressor MODULATING FURNACE CONTROL G Fan MODULATING FURNACE Y Y2 Second or Full Stage Compressor DHUM Dehumidification Open on Humidity Rise W Modulating Heat Part Numbers SAP Leg...

Page 16: ...unction Light W Auxiliary Heat SINGLE STAGE HEAT PUMP 1 1 Part Number S1 2HU16700124 3 Y2 Second Stage Compressor Step 9 of Thermostat Installer Configuration Menu must be set to Pump OFF Step 1 of Th...

Page 17: ...2 OUT Second Stage Heat Y2 OUT Second Stage Compressor Y1 Single Stage Compressor X L Malfunction Light Y2 Second Stage Compressor W Auxiliary Heat BS Bonnet Sensor BSG Bonnet Sensor YORKGUARD VI CONT...

Page 18: ...at R 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR AUX Auxiliary Heat Step 1 of Thermostat Installer Configuration Menu must be set to HP2 Selection of GAS ELEC switch on thermostat not necessary The...

Page 19: ...nal is removed 3 Hot Heat Pump The hot heat pump feature will work when the control is wired to a 2 stage thermostat and a 2 stage heat pump 4 Hot Heat Pump The hot heat pump feature will not work whe...

Page 20: ...have no dimen sion smaller than 0 25 0 64 cm 3 A manually operated damper or manually adjustable louvers are not permitted for use 4 A automatically operated damper or automatically adjustable lou ve...

Page 21: ...ional area as the free area of the air supply inlet opening to which it connects 4 The blocking effects of louvers grilles and screens must be given consideration in calculating free area If the free...

Page 22: ...ollowing steps shall be followed for each appliance connected to the venting system being placed into operation while all other appliances connected to the venting system are not in operation 1 Inspec...

Page 23: ...per input rate using natu ral gas with a heating value of 1030 BTU Ft3 38 4 MJ m3 If the heat ing value of your gas is significantly different it may be necessary to replace the orifices NOTE DO NOT s...

Page 24: ...300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 232...

Page 25: ...urnace temperature rise Take temperature readings of both the return air and the heated air in the ducts about six feet away from the furnace where they will not be affected by radiant heat Increase o...

Page 26: ...removed Electrical supply to this unit is dependent upon the panel that covers the blower compartment being in place and properly positioned ROLLOUT SWITCH CONTROLS These controls are mounted on the...

Page 27: ...l senses that flame is present the circulating blower starts at low speed 5 The furnace fires at 70 of full rate for 30 45 seconds then drops to the minimum 50 firing rate 6 The firing rate is automat...

Page 28: ...not connected properly check for loose plug or loose wires in plug Steady On Red Control fault has been detected or there is 24 volts present without 115 volts Check that there is 24 volts and 115 vol...

Page 29: ...L Models Only MISCELLANEOUS ORIFICE BURNER Natural 45 SIGHT GLASS OVAL 2 Req d GASKET FOAM Door 1 5 ft req d GASKET INTAKE PAN PLUG VENT HOLE BRACKET DOOR WIRING HARNESS FERRULE 3 Req d GROMMET 3 Req...

Page 30: ...nted in U S A 368261 UIM B 1008 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 368261 UIM A 0508 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 SECTION XI WIR...

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