Johnson Controls NXA-FCU-01, Installation Manual

Page 1: ...NXA FCU 01 NXA FCU 01 NXA FCU 01 NXA FCU 01 NXA FCU 01 FAN COIL UNIT CONTROLLER Installation Guide Part 24 9884 26 Rev A ...

Page 2: ...nson Controls Inc reserves the right to update specifications when appropriate Information contained in this document is based on specifications believed to be correct at the time of publication Echelon Coactive Windows NT and General Electric are registered trademarks and service marks of companies other than Johnson Controls Inc FSC CPL and NexSys are trademarks of Johnson Controls Inc 2001 John...

Page 3: ...lations These are designed to provide reasonable protection against such interference when operated in a residential area Only peripherals computer input output devices certified to comply with the Class A limits may be connected to this device Operation with noncertified computer peripherals is likely to result in interference with radio and television reception If this equipment does cause inter...

Page 4: ...ns when handling static sensitive devices A conductive ground strap should be worn to assure that you are at ground potential If a ground strap cannot be used you should ground yourself before touching the device and remain in contact with a grounded metallic object during the entire time while working with the device Containers tools test equipment and fixtures that come into contact with the dev...

Page 5: ... Temperature Wiring 16 Input 3 I3 Space Return Air Temperature Wiring 17 Input 4 I4 Outside Air Supply Water Temperature Wiring 18 Input 5 I5 Fan Status 19 Input 6 I6 Emergency Shutdown 20 Digital Outputs 21 Digital Output DO1 Fan Wiring 22 Digital Outputs DO2 and DO3 Cooling Inc Dec or Stage 1 2 Wiring 23 Floating Control 23 Discrete Control 24 Digital Outputs DO4 and DO5 Heating Inc Dec or Stage...

Page 6: ...nsceiver a STAT Configuration port and is powered by 24 VAC The FCU 01 controller can support stand alone operation but is best utilized when used in conjunction with network communications GND I5 I4 GND I3 I2 VOUT I1 GND I6 DO5 DO4 HOT DO3 DO2 HOT AGND AO1 DO1 HOT GND HOT NEU 24 VAC STATUS RESET SERVICE ST ST NET NET Analog Output 24VAC Power Input Inputs Cover Status LED Output Test Pushbutton S...

Page 7: ...closure for conduit applications not provided UL listed Class 2 power transformer not provided supplying a nominal 24 VAC 20 4 to 30 VAC with a minimum rating of 5 VA at 50 60 Hz and 5 VA plus DO load 24 VA total max at 50 60 Hz LOCATION AVOID LOCATIONS WHERE EXCESSIVE MOISTURE CORRO SIVE FUMES EXPLOSIVE VAPORS OR VIBRATIONS ARE PRESENT AVOID ELECTRICAL NOISE INTERFERENCE DO NOT INSTALL NEAR LARGE...

Page 8: ...x 5 5 Dimensions shown in Figure 2 below are in inches and mm When mounting the JCI FCU 01 Controller in the snap track railing be careful not to exert too much pressure when inserting the FCU 01 board into the snap track NOTE Follow static electricity precautions when installing servicing or operating the system 4 00 102 3 50 89 25 6 25 6 5 50 140 6 00 152 1 315 33 GND 15 14 GND 13 12 VOUT 11 GND...

Page 9: ...POWERING MULTIPLE UL LISTED CLASS 2 DEVICES FROM THE SAME CLASS 2 POWER TRANSFORMER POLAR ITY MUST BE OBSERVED 24VAC HOT CONNECTED TO 24VAC HOT AND 24VAC NEUTRAL CONNECTED TO 24VAC NEUTRAL DO NOT GROUND THE SECONDARY OF THE POWER TRANS FORMER THE TRANSFORMER FRAME MUST BE GROUNDED The power connections to the FCU 01 are shown in Figure 3 To connect power to the FCU 01 1 Connect the Hot wire of the...

Page 10: ...num rated unshielded stranded 2 Belden 8471 or equivalent 16 AWG non plenum rated unshielded stranded 3 Generic equivalent Any Level IV 22 AWG twisted pair typically solid and unshielded Terminations can be made as daisy chain or T Tap The Network wiring is shown in Figure 13 To connect the LON to the FCU 01 NOTE Network wiring is polarity independent Typical wiring is Black and Red 1 Connect one ...

Page 11: ...aximum wiring distance To achieve this T Tap wiring is allowed but Daisy chain wiring is preferred Figure 4 If the T Tap exceeds the specified length 6 inches then free topology wiring rules apply LON To Next Device LON From Previous Device LON From Previous Device LON To Next Device Note T Tap length must not exceed 6 inches Daisy chain wiring example T Tap wiring example J10 ST ST NET NET J10 ST...

Page 12: ...ECTED TO STAT AND STAT ANY OTHER CONNECTIONS WILL DAMAGE THE THERMOSTAT AND VOID THE WARRANTY To connect a thermostat to the FCU 01 1 Connect the black wire to the STAT terminal 2 Connect the red wire to the STAT terminal The Intelligent STAT connections to the FCU 01 are shown in Figure 5 below NOTE The Intelligent STAT and TSO STAT are both wired the same RED BLACK J10 Electronic Systems USA Inc...

Page 13: ... be wired as follows UI1 must be wired to Discharge Air Temperature UI2 must be wired to Mixed Air Temperature UI3 must be wired to Space Return Air Temperature UI4 must be wired to Outside Air Supply Water Temperature UI5 must be wired to Fan Status UI6 must be wired to Emergency Shutdown J2 UI1 Disharge Air Temp UI2 Mixed Air Temp UI3 Space Return Air Temp UI4 OutsideAir Supply Water Temp UI5 Fa...

Page 14: ...per block number Jumper Block Input JP4 I6 JP5 I5 JP6 I4 JP7 I3 JP8 I2 JP9 I1 Jumper Block Input JP4 I6 JP5 I5 JP6 I4 JP7 I3 JP8 I2 JP9 I1 Table 1 Inputs and Corresponding Jumper Block Numbers INPUT JUMPER BLOCKS The inputs are jumper selectable for thermistors or dry contacts and the jumper setting is the same for both Figure 7 is an example of one of the jumper blocks for the inputs JP4 Figure 7...

Page 15: ... wire I1 to a thermistor 1 Select the correct jumper setting for a thermistor on J9 2 Connect one lead of the thermistor to input terminal I1 on terminal block J2 3 Connect the other lead to one of the GND terminals NOTE Only a 10K Type II CP Curve thermistor may be used J9 J9 J4 J5 J6 J7 J8 J9 J2 THERMISTOR GND I5 I4 GND I3 I2 VOUT I1 GND I6 Figure 8 I1 Thermistor Wiring ...

Page 16: ...e I2 to a thermistor 1 Select the correct jumper setting for a thermistor on J8 2 Connect one lead of the thermistor to input terminal I2 on terminal block J2 3 Connect the other lead to one of the GND terminals NOTE Only a 10K Type II CP Curve thermistor may be used J9 J8 J4 J5 J6 J7 J8 J9 J2 THERMISTOR GND I5 I4 GND I3 I2 VOUT I1 GND I6 Figure 9 I2 Thermistor Wiring ...

Page 17: ... 3 must be wired to Space Temperature Wiring for I3 is shown in Figure 10 To wire I3 to a thermistor 1 Select the correct jumper setting for a thermistor on J7 2 Connect one lead of the thermistor to input terminal I3 on terminal block J2 3 Connect the other lead to one of the GND terminals NOTE Only a 10K Type II CP Curve thermistor may be used J4 J5 J6 J7 J8 J9 J2 THERMISTOR J9 J7 GN I5 I4 GN I3...

Page 18: ...shown in Figure 11 To wire I4 to a thermistor 1 Select the correct jumper setting for a thermistor on J6 2 Connect one lead of the thermistor to input terminal I4 on terminal block J2 3 Connect the other lead to one of the GND terminals NOTE Only a 10K Type II CP Curve thermistor may be used J9 J6 J4 J5 J6 J7 J8 J9 J2 THERMISTOR GND I5 I4 GND I3 I2 VOUT I1 GND I6 Figure 11 I4 Thermistor Wiring ...

Page 19: ...To wire I5 to a dry contact 1 Select the correct jumper setting for a dry contact on J5 2 Connect one lead of the normally open dry contact to input terminal I5 on terminal block J2 3 Connect the other lead to one of the GND terminals J9 J5 J4 J5 J6 J7 J8 J9 J2 DRY CONTACT GND I5 I4 GND I3 I2 VOUT I1 GND I6 Figure 12 I5 Dry Contact Wiring ...

Page 20: ...ure 13 To wire I6 to a dry contact 1 Select the correct jumper setting for a dry contact on J4 2 Connect one lead of the normally open dry contact to input terminal I6 on terminal block J2 3 Connect the other lead to one of the GND terminals J9 J4 J4 J5 J6 J7 J8 J9 GND I5 I4 GND I3 I2 VOUT I1 GND I6 J2 DRY CONTACT Figure 13 I6 Dry Contact Wiring ...

Page 21: ...oling Stage 2 DO4 must be wired to the Heating Increment or Heating Stage 1 DO5 must be wired to the Heating Decrement or Heating Stage 2 COOLING INC COOLING STAGE 1 FAN COOLING DEC COOLING STAGE 2 HEATING INC HEATING STAGE 1 HEATING DEC HEATING STAGE 2 J3 DO5 DO4 HOT DO3 DO2 HOT AGND AO DO1 HOT Figure 14 Digital Outputs NOTE 1 Adding additional loads changes the requirements of the transformer an...

Page 22: ...Wiring for the Fan is shown in Figure 15 To wire DO1 to the Fan 1 Connect the HOT terminal to one side of the pilot relay s coil 2 Connect the DO1 terminal to the other side of the pilot relay s coil 3 Wire the pilot relay s output to the appropriate specifications for the device Fan J3 24 VAC HOT DO5 DO4 HOT DO3 DO2 HOT AGND AO1 DO1 HOT Figure 15 DO1 Fan Wiring ...

Page 23: ...e chilled water flow and increase or decrease the cooling output DO2 must be wired to Cooling Increment and DO3 must be wired to Cooling Decrement Wiring for the Cooling Increment and Cooling Decrement is shown in Figure 16 To wire DO2 and DO3 for Cooling Increment and Cooling Decrement 1 Connect the HOT terminal to the Common lead of the actuator motor 2 Connect the DO2 terminal to the Increment ...

Page 24: ...ge 2 Wiring for the Cooling Stage 1 is shown in Figure 17 To wire DO2 for Cooling Stage1 1 Connect the HOT terminal to one side of the pilot relay s coil 2 Connect the DO2 terminal to the other side of the pilot relay s coil 3 Wire the pilot relay s output to the appropriate specifications for the device J3 24 VAC HOT COOLING STAGE 1 COMPRESSOR OR VALVE DO5 DO4 HOT DO3 DO2 HOT AGND AO1 DO1 HOT Fig...

Page 25: ...s coil 3 Wire the pilot relay s output to the appropriate specifications for the device J3 24 VAC HOT COOLING STAGE 2 COMPRESSOR OR VALVE DO5 DO4 HOT DO3 DO2 HOT AGND AO1 DO1 HOT Figure 18 DO3 Cooling Stage 2 Wiring DIGITAL OUTPUTS DO4 AND DO5 HEATING INC DEC OR STAGE 1 2 WIRING NOTE The rating for this output is 0 5 amps at 24VAC Digital outputs 4 and 5 must be wired to the Heating Increment Heat...

Page 26: ...wired to Heating Decrement Wiring for the Heating Increment and Heating Decrement is shown in Figure 19 To wire DO4 and DO5 for Heating Increment and Heating Decrement 1 Connect the HOT terminal to the Common lead of the actuator motor 2 Connect the DO4 terminal to the Increment lead of the actuator motor 3 Connect the DO5 terminal to the Decrement lead of the actuator motor J3 COMMON INCREMENT DE...

Page 27: ... 2 Wiring for the Heating Stage 1 is shown in Figure 20 To wire DO4 for Heating Stage 1 1 Connect the HOT terminal to one side of the pilot relay s coil 2 Connect the DO4 terminal to the other side of the pilot relay s coil 3 Wire the pilot relay s output to the appropriate specifications for the device J3 24 VAC HOT HEATING STAGE 1 ELECTRIC COIL OR VALVE DO5 DO4 HOT DO3 DO2 HOT AGND AO DO1 HOT Fi...

Page 28: ...other side of the pilot relay s coil 3 Wire the pilot relay s output to the appropriate specifications for the device J3 24 VAC HOT HEATING STAGE 2 ELECTRIC COIL OR VALVE DO5 DO4 HOT DO3 DO2 HOT AGND AO DO1 HOT Figure 21 DO5 Heating Stage 2 Wiring ANALOG OUTPUT The analog output is located on terminal block J3 and is labeled AO1 and AGND NOTE The analog output must be used to wire a damper actuato...

Page 29: ...alog device to the analog output terminal AO1 on terminal block J3 2 Connect the other negative lead of the analog device to the AGND terminal External Power Mixed Air Dampers Damper Actuator BELIMO Made in Switzerland NM24 US 1 2 3 blk red wht COM 24 VAC DC 50 60 Hz 2W 53 in lb 6Nm L R LR 92800 LISTED 94D5 TEMP IND REG EQUIP class 2 supply U L R 5 16 1 2 5 8 8 12 16 J3 DO5 DO4 HOT DO3 DO2 HOT DO1...

Page 30: ...ications made to the equipment to make it compatible with the equipment of any other manufacturer DISCLAIMER OF WARRANTIES The warranty stated above is the only warranty applicable to this product All other warranties including the implied warranty of merchantability and of fitness for a particular purpose given to you by law are hereby limited in durability to the duration of this warranty Under ...