background image

Johnson Controls Unitary Products

1199088-UAI-D-1018

ACCESSORY KIT INSTALLATION MANUAL

FILTER FRAME KIT (S1-1FF0601 / S1-1FF0602)

FOR USE WITH MODELS: 

 

PCG4 / PCE4 /PHG4 / PHE4 / PCG6 / PCE6 /PHG6 / PHE6 

GENERAL INFORMATION

These filter frame kits are for 2 – 5 Ton packaged units. Ensure
that kit received is correct kit for application.The filter frame kit
may be used for downflow or horizontal air flow and with or
without an economizer. The kit accommodates a 1” or 2” thick
air filter. 

1.

The following list details the parts included in this kit.
Inspect the kit to ensure that all listed parts are included.

2.

Layout the frame pieces before assembly to ensure that all
necessary pieces are included.

NORMAL INSTALLATION

Install filter and frame kit as follows: 

1.

Verify that power to unit is off. 

2.

Remove filter access panel from unit. See Figures 2 and 9.

3.

Place bottom of filter frame in mounting position with larger
end to right toward compressor block off panel. Insert
downward flange into drain pan ledge for support. See Fig-
ure 3.

TABLE 1:

Kit Model Numbers

MODEL

EQUIPMENT

S1-1FF0601

(Small Base)

                     AC 2 – 3.5 Ton

                     HP 2 – 2.5 Ton

S1-1FF0602

(Large Base)

                     AC 4 – 5 Ton

                     HP 3 – 5Ton

TABLE 2:

Kit Parts (See Figure 1.)

ITEM

QUANTY

DESCRIPTION

1

1

Top Filter Frame

2

1

Bottom Filter Frame

3

2

Side Rail

4

2

Filter Retainer Bracket

5

8

#10 X 1/2” Hex Head Screw

6

2

#10 X 1/2” self-tapping Hex Head Screw

FIGURE 1: 

Filter Frame Kit Assembly

SCREW

SCREW

FILTER FRAME
(TOP)

SIDE RAIL

(Wedges
against
rear duct
panel)

FILTER
FRAME
(BOTTOM)

FRAME
ANCHOR
SCREW
HOLE

SIDE RAIL

(Attaches to
compressor
blockoff
panel)

FRAME
ANCHOR
SCREW
HOLE

SCREW

SCREW

A0367-001

FILTER
RETAINER
BRACKET

FILTER
RETAINER
BRACKET

SCREW

SCREW

SCREW

SCREW

NOTICE

If Downflow Economizer is being Installed in the unit, do not
accomplish the Normal Installation procedures. Instead,
accomplish the Secondary Installation procedures at the end
of this document.

NOTICE

The Normal Installation procedures are to be used when a

downflow economizer is not in place. The Normal Installation
procedures can also be used with horizontal flow economiz-
ers, when filter access panel is unobstructed. A 1" or 2" filter
can be used in accordance with the Normal Installation.

FIGURE 2: 

Filter Access Panel

FIGURE 3: 

Filter Frame in Mounting Position.

FILTER
ACCESS
PANEL

A0382-001

A0383-001

FILTER FRAME
(BOTTOM)

Summary of Contents for S1-1FF0602

Page 1: ...PMENT S1 1FF0601 Small Base AC 2 3 5 Ton HP 2 2 5 Ton S1 1FF0602 Large Base AC 4 5 Ton HP 3 5Ton TABLE 2 Kit Parts See Figure 1 ITEM QUANTY DESCRIPTION 1 1 Top Filter Frame 2 1 Bottom Filter Frame 3 2 Side Rail 4 2 Filter Retainer Bracket 5 8 10 X 1 2 Hex Head Screw 6 2 10 X 1 2 self tapping Hex Head Screw FIGURE 1 Filter Frame Kit Assembly SCREW SCREW FILTER FRAME TOP SIDE RAIL Wedges against rea...

Page 2: ...embly of Left Side Rail and Filter Frame Top FIGURE 5 Assembly of Left Side Rail and Filter Frame Bottom Piece FILTER FRAME TOP FILTER FRAME LEFT SIDE RAIL A0384 001 SCREW FILTER FRAME LEFT SIDE RAIL FILTER FRAME TOP A0385 001 FILTER FRAME BOTTOM A0385 001 NOTICE The filter frame should be snug within the unit There should be no visible gaps present between perimeter of filter frame and unit FIGUR...

Page 3: ... to Compressor Block off Panel FIGURE 8 L Bracket Installed A0387 001 FILTER FRAME BOTTOM FILTER FRAME RIGHT SIDE RAIL 1 2 LONG 10 SCREW SELF TAPPING A0388 001 FILTER FRAME BOTTOM L BRACKET MOUNT SCREW MOUNT SCREW FIGURE 9 Filter Assembly Inside of Unit TABLE 3 Filter Usage Unit Type Unit Tonnage Filter Opening Size Minimum Air Velocity Rating Feet Minute AC HP 2 Ton 20 X 20 288 AC HP 2 5 Ton 20 X...

Page 4: ...gures 1 and 6 Install screw securing right side rail onto filter frame bottom piece d Locate the two anchor screw holes in right side rail If unit was shipped without a factory installed filter frame assembly use the two anchor holes as a template on compressor block off panel Install two 1 2 long self tapping 10 screws and secure the right side rail of the filter frame to the compressor block off...

Reviews: