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697936-UIM-B-01211

4

Johnson Controls Unitary Products

INSPECTION

As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage
should be noted on the carrier’s freight bill. A separate request for
inspection by the carrier’s agent should be made in writing. Also, before
installation, the unit should be checked for screws or bolts which may
have loosened in transit. There are no shipping or spacer brackets
which need to be removed from the interior of this unit.

FURNACE LOCATION AND CLEARANCES

The furnace shall be located using the following guidelines:

1.

Where a minimum amount of air intake/vent piping and elbows will
be required.

2.

As centralized with the air distribution as possible.

3.

Where adequate combustion air will be available (particularly when
the appliance is not using outdoor combustion air).

4.

Where it will not interfere with proper air circulation in the confined
space.

5.

Where the outdoor vent terminal will not be blocked or restricted.
Refer to “VENT CLEARANCES” located in SECTION VII of these
instructions. These minimum clearances must be maintained in the
installation.

6.

Where the unit will be installed in a level position with no more than
1/4” (6.4 mm) slope side-to-side and front-to-back to provide proper
condensate drainage.

Installation in freezing temperatures:

1.

Furnace shall be installed in an area where ventilation facilities pro-
vide for safe limits of ambient temperature under normal operating
conditions. Ambient temperatures must not fall below 32°F (0°C)
unless the condensate system is protected from freezing. 

2.

Do not allow return air temperature to be below 55º F (13°C) for
extended periods. To do so may cause condensation to occur in the
main heat exchanger, leading to premature heat exchanger failure.

3.

If this furnace is installed in an unconditioned space and an
extended power failure occurs, there will be potential damage to the
internal components. Following a power failure situation, do not
operate the unit until inspection and repairs are performed.

Clearances for access/service:

Ample clearances should be provided to permit easy access to the unit.
The following minimum clearances are recommended:

1.

Twenty-four (24) inches (61 cm) between the front of the furnace
and an adjacent wall or another appliance, when access is required
for servicing and cleaning.

2.

Eighteen (18) inches (46 cm) at the side where access is required
for passage to the front when servicing or for inspection or replace-
ment of flue/vent connections.

In all cases, accessibility clearances shall take precedence over clear-
ances for combustible materials where accessibility clearances are
greater.

Installation in a residential garage:

A gas-fired furnace for installation in a residential garage must be
installed so the burner(s) and the ignition source are located not less
than 18” (46 cm) above the floor, and the furnace must be located or
protected to avoid physical damage by vehicles.

*  24" clearance in front and 18" on side recommended for service access.
All furnaces approved for alcove and attic installation.

FOR FURNACES INSTALLED IN THE COMMON-

WEALTH OF MASSACHUSETTS ONLY

For all side wall horizontally vented gas fueled equipment installed in
every dwelling, building or structure used in whole or in part for resi-
dential purposes, including those owned or operated by the Com-
monwealth and where the side wall exhaust vent termination is less
than seven (7) feet above finished grade in the area of the venting,
including but not limited to decks and porches, the following require-
ments shall be satisfied:

1.

INSTALLATION OF CARBON MONOXIDE DETECTORS. 

At

the time of installation of the side wall horizontal vented gas
fueled equipment, the installing plumber or gasfitter shall
observe that a hard wired carbon monoxide detector with an
alarm and battery back-up is installed on the floor level where the
gas equipment is to be installed. In addition, the installing
plumber or gasfitter shall observe that a battery operated or hard
wired carbon monoxide detector with an alarm is installed on
each additional level of the dwelling, building or structure served
by the side wall horizontal vented gas fueled equipment. It shall
be the responsibility of the property owner to secure the services
of qualified licensed professionals for the installation of hard
wired carbon monoxide detectors

a.

In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent floor
level.

b.

In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply with
the above requirements; provided, however, that during
said thirty (30) day period, a battery operated carbon mon-
oxide detector with an alarm shall be installed.

2.

APPROVED CARBON MONOXIDE DETECTORS. 

Each carbon

monoxide detector as required in accordance with the above pro-
visions shall comply with NFPA 720 and be ANSI/UL 2034 listed
and IAS certified.

3.

SIGNAGE. 

A metal or plastic identification plate shall be perma-

nently mounted to the exterior of the building at a minimum
height of eight (8) feet above grade directly in line with the
exhaust vent terminal for the horizontally vented gas fueled heat-
ing appliance or equipment. The sign shall read, in print size no
less than one-half (1/2) inch in size, "

GAS VENT DIRECTLY

BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS

".

4.

INSPECTION. 

The state or local gas inspector of the side wall

horizontally vented gas fueled equipment shall not approve the
installation unless, upon inspection, the inspector observes car-
bon monoxide detectors and signage installed in accordance
with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Improper installation in an ambient below 32ºF (0.0° C) could create a
hazard, resulting in damage, injury or death.

Liquid anti-freeze will cause damage to internal plastic parts of this
furnace.  DO NOT attempt to winterize the furnace using liquid
anti-freeze.

Table 1: 

Unit Clearances to Combustibles

Application

Upflow

Downflow

Horizontal

Top

1" 0" 0" 

Vent

0" 0" 0" 

Rear

0" 0" 0" 

Side

0" 0" 1" 

Front*

0" 0" 0" 

Floor

Combustible

Combustible

1

1. For combustible floors only when used with special sub-base.

Combustible

Closet

Yes

Yes

Yes

Line Contact

No

No

Yes

Summary of Contents for TM9X*MP

Page 1: ...Double Vertical Combustion Air Intake and Vent Termination 24 Downward Venting 25 Direct Vent Air Intake Connection and Vent Connection 25 Combustion Airflow Path Through The Furnace Casing 25 Outsid...

Page 2: ...ition input rate temperature rise and venting according to the manufacturer s instructions 10 When installed in a non HUD Approved Modular Home or building constructed on site combustion air shall not...

Page 3: ...urisdiction In the United States and Canada follow all codes and standards for the following using the latest edition available STEP 1 Safety US National Fuel Gas Code NFGC NFPA 54 ANSI Z223 1 and the...

Page 4: ...n FOR FURNACES INSTALLED IN THE COMMON WEALTH OF MASSACHUSETTS ONLY For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in par...

Page 5: ...access cover shall be attached in such a manner as to prevent leaks DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These flanges are rotated down for shipment In order to use...

Page 6: ...ould always be installed on the side desig nated as top side See Figure 4 5 FURNACE ASSEMBLY PC SERIES COILS These upflow coils are designed for installation on top of upflow fur naces only If the coi...

Page 7: ...nace is to be installed on a flat solid surface this bottom panel will provide an adequate seal to prevent air leakage through the unused bottom opening However if the furnace is to be installed on a...

Page 8: ...e one support located approximately in the center of the furnace near the blower shelf and the third support should be at the return end of the fur nace Maintain a 6 15 2 cm minimum clearance between...

Page 9: ...densate Drain Optional Return Air Cutout Either side 29 5 For Cladded door add appoximately an additional 75 C SUPPLY END 56 56 20 B 3 23 8 56 Combustion Air Inlet Vent Outlet RETURN END B 24 25 Table...

Page 10: ...the instructions in this section specify the type of gas approved for this furnace only use those approved gases The instal lation of a drip leg and ground union is required Refer to Figure 16 FIGURE...

Page 11: ...opera tion and or the valve to leak Table 5 Nominal Manifold Pressure High Fire Manifold Pressures in w c Manifold Pressures kPa Altitude feet Altitude m 0 7999 8000 8999 9000 9999 0 2437 2438 2742 2...

Page 12: ...ONS Install the field supplied thermostat by following the instructions that come with the thermostat With the thermostat set in the OFF position and the main electrical source disconnected connect th...

Page 13: ...oner Single Stage Furnace HM1 Humidistat Y Full Stage Compressor G Fan PP11C70224 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Clipping Jumper W914 for electric heat...

Page 14: ...E B E ZD E R OD MODELS HGD HP RHS O Reversing Valve Energized in Cool C 24 Volt Common R 24 Volt Hot W1 66 out Heat Y Compressor DEMAND DEFROST CONTROL X L Malfunction Light W Auxiliary Heat SINGLE ST...

Page 15: ...ier drains are combined with the furnace drain then the open stand pipe could be raised higher above the 5 minimum The Figures 22 25 show the condensate drain arrangement for the various possible furn...

Page 16: ...ed to temperatures below freezing adequate measures must be taken to prevent the drain line from freezing Failure to provide proper protection from freezing can result in improper operation or damage...

Page 17: ...so that no sagging loops will collect and hold condensate which will cause the furnace to not operate Shorten pressure switch hose Re route and shorten pressure switch hose Shorten rain gutter hose M...

Page 18: ...itch hose to this position NOTE May require the longer hose that is provided with wider cabinets Move condensate drain hose to this position May exit either side of the cabinet Move rain gutter hose t...

Page 19: ...ose to this position NOTE May require the longer hose that is provided with wider cabinets Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this position Mov...

Page 20: ...tting provided Move condensate drain hose to this position Move rain gutter hose to this position Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this posit...

Page 21: ...where ABS pipe is joined to PVC pipe must be glued with cement that is approved for use with BOTH materials Metallic materials must not be used for venting or air intake 5 If a flexible connector is u...

Page 22: ...OMBUSTION AIR VENTING FIGURE 26 Dimensions TABLE 8 Elbow Dimensions Elbow A Dimension 2 Standard 2 5 16 3 Standard 3 1 16 2 Sweep 3 1 4 3 Sweep 4 1 16 TABLE 9 Equivalent Length of Fittings Fitting Equ...

Page 23: ...equirements of the gas supplier 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 30 5 cm or in accordance with local...

Page 24: ...rom inside the building The vent for a single pipe system must be installed as specified in the venting section of these instructions with the vent terminating as shown in Figure 28 Each furnace must...

Page 25: ...eric zone Refer to Figure 36 for attic and crawl space termination Only the combustion air intake may terminate in the attic The vent must terminate outside Outdoor Combustion Air Combustion Air Intak...

Page 26: ...on This type of installation requires that the supply air to the appliance s be of a sufficient amount to support all of the appliance s in the area Operation of a mechanical exhaust such as an exhaus...

Page 27: ...m2 per 0 879 kW of the total input rating of all equipment located in the enclosure b Not less than the sum of all vent connectors in the confined space 3 The duct shall be least the same cross sectio...

Page 28: ...RN ON any exhaust fans such as range hoods and bathroom exhausts so they shall operate at maximum speed Open the fireplace dampers Do not operate a summer exhaust fan 4 Follow the lighting instruction...

Page 29: ...eter 1 Turn off all other gas appliances and pilots 2 Run furnace for a minimum of 3 minutes in heating operation 3 Measure time in sec for gas meter to complete 1 revolution and note reading The 2 cu...

Page 30: ...300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 232...

Page 31: ...essure by adjusting gas valve regulator screw for the appropriate gas per the following 4 After the manifold pressure has been adjusted re calculate the fur nace input to make sure you have not exceed...

Page 32: ...ings 60 90 120 and 180 seconds The fan off delay is factory set to 120 sec onds The fan off setting must be long enough to adequately cool the furnace but not so long that cold air is blown into the h...

Page 33: ...1203 1182 1150 1125 1095 1064 1031 980 Medium 1076 1059 1029 1007 973 946 908 883 843 800 Medium Low 988 967 936 903 875 838 806 765 737 685 Low 798 769 727 695 650 619 574 517 485 443 TM9X080B12MP11...

Page 34: ...off and a retry operation begins Also if the flame is lost for 2 seconds during the 10 second stabilization period the gas valve is shut off and a retry operation begins During a retry operation the...

Page 35: ...rmer wires Both heating and cooling operations will be affected Check polarity at furnace and branch Check furnace grounding Check that flame probe is not shorted to chassis The furnace will not start...

Page 36: ...ING FERRULE 3 req d GASKET FOAM Door 1 5 ft req d GROMMET 3 req d HARNESS WIRING HOSE CONDENSATE HOSE RAIN GUTTER KNOB QUARTER TURN 4 req d MOTOR MOUNT ORIFICE BURNER Natural 45 PAN CONDENSATE PLUG SE...

Page 37: ...r motor speed connections shown are typical but may vary by model and application LEGENDE DS Commutateur de porte MOT Moteur soufflerie TST Thermostat ROS Commutateur de roulement IDM D induct moteur...

Page 38: ...ge without notice Published in U S A 697936 UIM B 01211 Copyright 2011 by Johnson Controls Inc All rights reserved Supersedes 697936 UIM A 0711 Johnson Controls Unitary Products 5005 York Drive Norman...

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