Jonsered J630ES, Owner'S Manual

Page 1: ... J630E 30ES Owner s Manual Gasoline containing up to 10 ethanol E10 is acceptable for use in this machine The use of any gasoline exceeding 10 ethanol E10 will void the product warranty 585 49 64 27 Rev 2 ...

Page 2: ... the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoroughly in...

Page 3: ...eds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snow thrower such as wheel weights counterweights or cabs 15 Never operate the snow thrower without good visibility or light Always be sure of your footing ...

Page 4: ...ITION KEY S 443059 1 MULTI WRENCH 180684 1 LOCKNUT 5 16 18 751153 1 CARRIAGE BOLT 5 16 18 x 5 8 72250505 1 LOCKNUT 1 4 20 191730 1 SHOULDER BOLT 1 4 20 179829 1 SPRING 184505 1 POWER CORD 198563 2 SHEAR BOLTS 1 4 20 x 1 3 4 192090 2 LOCKNUTS 1 4 20 73800400 2 FLAT WASHERS 2 CARRIAGE BOLTS 3 8 16 x 2 25 2 HANDLE KNOBS ...

Page 5: ...ls except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER TOOL BOX See Fig 10 A toolbox is provided on your snow thrower The toolbox is located on top of the belt cover Store the extra shear bolts nuts...

Page 6: ...TRACTION DRIVE CONTROL ROD FIG 3 PLASTIC TIE INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod is installed on the snow thrower 1 Remove plastic tie securing auger control rod to lower handle See Fig 5 2 Push down on the auger control rod and bring top end of rod up between the metal console and plastic console cover at right control lever 3 With control lever in the raised position...

Page 7: ...rposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI CHUTE ROTATER HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATER HEAD MOUNTING BRACKET CHUTE BRACKET FIG 7 ALIGN BEFORE TIGHTENING LOCKNUT FIG 8 INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 8 and 9 1 Install remote cable bracket to discharge chute with 5 16 18 carriage bol...

Page 8: ...s Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARG...

Page 9: ...t and run Remove when snow thrower is not in use Electric start button used for starting the engine Recoil auxiliary starterhandle usedforstartingengine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke Control used for starting a cold engine ON OFF switch used to STOP the engine LH and RH turn triggers used to steer the snow thrower DEFLECT...

Page 10: ...ion is controlled by the auger control lever located on the right side handle Squeeze auger control lever to handle to engage the auger and throw snow Release the auger control lever to stop throwing snow The DIRECTION in which snow is to be thrown is controlled by the discharge chute control lever Tochangethedischargechuteposition pressdownward on discharge chute control lever and move lever left...

Page 11: ... s mounting clip by pushing it into the clip Makesurethedischargechuteispointedinasafedirec tion novehicles buildings people orotherobjectsare in the direction of discharge before restarting engine Restart the engine then squeeze the auger control lever to the handle to clear snow from the auger hous ing and the discharge chute POWER STEERING OPERATION See Fig 17 Steering triggers are used to assi...

Page 12: ... mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual SCRAPER BAR See Fig 18 The scraper bar is not adjustable but is reversible After considerable use it may become worn When it has worn almost to the edge of the housing it can be reversed providing additional service before requiring replacement Replace a damaged or w...

Page 13: ...er cord to the engine 5 Plug the other end of the power cord into a three hole grounded 120 Volt A C receptacle NOTE Do not use primer when starting engine with the electric starter 6 Push starter button until engine starts IMPORTANT Do not crank engine more than five continu ous seconds between each time you try to start Wait 5 to 10 seconds between each attempt 7 When the engine starts release t...

Page 14: ...d at least once each season Once a year you should replace the spark plug and check belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 ...

Page 15: ...ted operating temperature NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Changetheoilafterevery25hoursofoperationoratleastonce ayearifthesnowthrowerisnotusedfor25hoursinoneyea...

Page 16: ... Place wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shear bolt Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Insert safety ignition key and reconnect spark plug wire to spark plug IMPELLER SHEAR BOLTS The impel...

Page 17: ...vice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replaced by original equipment manu facturer OEM belts available from your nearest service center department Using other than OEM belts can cause personal injury or damage to the snow thrower WARNING Belt ...

Page 18: ...meters If your engine does not operate properly due to suspected carburetor problems take your snow thrower to a service center department ENGINE SPEED Never tamper with the engine governor which is factory set for proper engine speed Overspeeding the engine above the factory high speed setting can be dangerous and will void the warranty If you think the engine governed high speed needs adjusting ...

Page 19: ... system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in min imizing the formation of fuel gum deposits during storage Add stabilizer to...

Page 20: ...dles or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank carburetor refill with fresh clean gasoline 5 Carburetor is in need of 5 Contact an authorized service center department adjustment or overhaul Excessive 1 Loose parts or ...

Page 21: ...21 SERVICE NOTES ...

Page 22: ... SNOW THROWER MODEL J630ES 96192006600 AUGER HOUSING IMPELLER ASSEMBLY 2 EXPLODED 01 07 032 A 15 16 18 19 20 21 22 23 33 18 17 19 20 24 25 26 27 34 34 9 9 9 1 11 11 11 11 3 4 6 8 7 5 12 12 14 10 13 2 28 28 31 29 30 32 ...

Page 23: ...0 TOOL CLIP 9 873 80 04 00 NUT 1 4 20 10 874 78 04 26 SCREW 1 4 20 X 625 11 532 42 79 42 NUT 5 16 18 12 532 16 31 83 SCREW 5 16 18 X 625 13 532 18 03 55 CARRIAGE BOLT 14 532 19 41 89 SCREW 13 16 X 625 15 532 40 77 60 PLUG 16 532 42 73 02 GEARBOX COVER RH 17 532 42 73 45 GASKET 18 532 40 77 70 SEAL 19 532 40 77 62 BEARING 20 532 17 46 97 THRUST WASHER 1 00 21 580 36 41 01 WORM GEAR 22 532 40 77 64 ...

Page 24: ...wer and void your warranty 1 2 3 5x 4 5x 01 07 003 A KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL J630ES 96192006600 AUGER HOUSING IMPELLER ASSEMBLY 1 2 01 07 019 A KEY PART NO NO DESCRIPTION 1 532 40 82 70 AUGER HOUSING 2 532 40 76 45 SCRAPPER BAR 3 872 27 05 05 CARRIAGEBOLT5 16 18X 625 4 532 15 53 77 NUT 5 16 18 1 532 42 11 24 AUGER ASSEMBLY 30 LH 2 532 42 11 25 AUGER ASSEMBLY 30 R...

Page 25: ... KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL J630ES 96192006600 AUGER HOUSING IMPELLER ASSEMBLY 1 2 3 3 4 4 01 11 001 C 1 532 18 40 93 SKID PLATE LH 2 532 18 40 94 SKID PLATE RH 3 872 27 05 06 CARRIAGE BOLT 5 16 18 X 75 4 532 42 79 42 NUT 5 16 18 1 1 2 2 3 3 4 4 5 5 01 07 029 B 1 532 18 81 70 PLASTIC RETAINER 2 532 42 77 62 AUGER BALL BEARING 3 532 17 95 82 SCREW 5 16 18 X 1 00 4 87...

Page 26: ...ld be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL J630ES 96192006600 AUGER HOUSING IMPELLER ASSEMBLY 1 1 2 2 3 3 4 4 5 5 01 16 001 B 1 532 18 47 47 DRIFT CUTTER BAR 2 872 27 05 06 CARRIAGEBOLT5 16 18X 750 3 532 17 92 46 PLASTIC WASHER 4 810 04 05 00 LOCKWASHER 5 16 5 532 12 86 38 NUT 5 16 18 ...

Page 27: ...DEFLECTOR CONTROL ASSEMBLY 4 532 42 03 25 DEFLECTOR SEAL 5 532 41 42 80 KNOB BLACK 6 532 12 84 15 POP RIVET 7 817 54 10 08 SCREW 10 24 X 625 8 532 43 03 24 CHUTE SNOW SHIELD 9 532 42 17 28 SHIELD RETAINER STRAP 10 532 17 98 29 SHOULDER BOLT 1 4 20 X 375 11 532 19 17 30 NUT 1 4 20 12 872 25 05 05 CARRIAGE BOLT 3 8 16 X 625 13 532 75 11 53 NUT 5 16 18 14 532 18 45 05 DEFLECTOR SPRING 15 532 42 06 79...

Page 28: ...ld be hazardous damage your snow thrower and void your warranty 1 2 2 3 4 5 6 7 01 09 010 C 1 532 42 82 72 LEVER CABLE ROTATOR ASSEMBLY 2 817 54 10 08 SCREW 10 24 X 625 3 532 42 06 78 ROTATOR HEAD 4 532 40 59 32 ROTATOR PIVOT BRACKET 5 532 42 06 75 PULLEY PIVOT 6 532 42 82 73 CABLE ASSEMBLY ADJUSTABLE 7 532 42 83 10 CABLE ASSEMBLY HEAT SHIELD NOTES 1 ITEMS INDICATED WITH AN ARE LISTED AS REFERENCE...

Page 29: ...d your warranty 1 2 3 4 5 6 01 08 007 D 1 532 41 62 88 INTERLOCK SPRING 2 532 44 52 91 INTERLOCK CAM 3 532 44 32 15 TORSION SPRING 4 532 16 96 75 RETAINER 5 817 06 04 10 SCREW 1 4 20 X 625 6 532 42 18 14 INTERLOCK STOP 1 2 3 3 4 4 5 6 7 01 10 052 B 1 532 41 39 27 CONSOLE PANEL 2 532 41 77 60 SWITCH GRIP 3 532 17 52 62 SCREW HX WHSR HEAD 10 24 X 1 25 4 532 18 44 71 SCREWSHOULDER 10 24X 62 5 532 17 ...

Page 30: ...0 11 11 11 11 1 2 3 4 5 6 7 9 8 12 12 12 12 13 13 13 13 14 01 08 021 A 1 585 19 88 02 CONTROL PANEL 2 581 77 98 01 LH CONTROL LEVER 3 581 77 97 01 RH CONTROL LEVER 4 584 80 90 01 INTERLOCK CONTROL ROD 5 585 00 47 03 INTERLOCK BRACKET 6 874 78 04 10 1 4 20 X 625 HEX HEAD SCREW 7 532 42 16 13 SPACER 8 532 08 83 49 1 4 20 FLANGE NUT TOP LOCK 9 532 41 42 81 KNOB RED 10 532 41 42 80 KNOB BLACK 11 532 1...

Page 31: ...rranty KEY PART NO NO DESCRIPTION 10 1 2 3 4 5 5 6 7 9 8 01 12 013 B 1 584 80 87 01 ROD IMPELLER CONTROL 2 584 80 88 01 ROD TRACTION CONTROL 3 532 18 04 45 SHIFTER ROD TOP 4 532 18 77 16 SHIFTER ROD BOTTOM 5 532 18 04 47 SPRING SLEEVE 6 580 79 62 01 SPRING CONTROL ROD 7 580 80 21 01 SPRING TRACTION ROD 8 872 27 05 05 CARRIAGE BOLT 5 16 18 X 75 9 532 15 53 77 NUT 5 16 18 10 532 16 96 75 RETAINER HA...

Page 32: ... 3 4 4 5 5 01 05 013 E 1 585 23 81 02 LOWER HANDLE 2 532 44 36 17 PIVOT SUPPORT WELDMENT 3 817 00 05 10 SCREW 5 16 18 X 750 4 817 00 06 16 SCREW 3 8 16 X 1 00 5 817 00 06 12 SCREW 3 8 16 X 750 10 10 1 2 3 4 5 5 6 6 7 7 9 9 8 8 8 01 08 005 C 1 532 42 10 69 PLOW HANDLE LH 2 532 42 10 70 PLOW HANDLE RH 3 532 42 91 48 PANEL BRACKET LH 4 532 42 91 49 PANEL BRACKET RH 5 532 41 45 15 HEATED HANDLE GRIP 6...

Page 33: ...snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1b 1b 1a 2 3 3 4 4 5 6 6 7 7 9 9 8 01 03 002 C 1 532 40 49 23 AXLE ASSEMBLY assy of 1a 1b 1a 532 40 43 07 AXLE SHAFT 1b 532 18 42 06 ROLL PIN 3 16 X 1 50 2 532 40 26 91 SPROCKET 3 532 44 49 49 THRUST WASHER 4 532 17 98 30 BEARING 5 532 14 63 15 SCREW 5 16 18 X 625 6 817 49 05 08 SCREW 5 16 18 X 500 7 532 17 12 71 CLEVIS PIN 1 4 X 1 3 4...

Page 34: ...92006600 DRIVE 10 11 11 11 1 2 3 4 5 6 7 9 9 9 8 12 13 14 15 15 16 17 18 19 20 21 22 23 23 23 24 24 24 4 24 25 26 26 27 28 29 30 31 32 33 33 34 35 36 37 38 39 39 40 41 42 ITEM 42 EXPLODED 43 44 45 46 47 48 49 50 51 52 01 02 013 G 53 53 53 53 53 54 ...

Page 35: ...NER 19 581 42 25 01 SHIFTER YOKE 20 532 40 23 10 PIVOT ROD 21 812 00 00 36 RETAINER 22 532 40 28 78 RETURN SPRING 23 532 75 11 53 NUT 5 16 18 24 532 40 89 81 BEARING 25 873 93 05 00 NUT 5 16 18 26 532 19 95 09 RUBBER WHEEL PLATE 27 585 02 10 01 RUBBER RING 28 532 17 53 44 BEARING 29 532 17 86 13 WHEEL HUB 30 874 76 05 14 SCREW 5 16 18 875 31 812 00 00 12 RETAINER RING 32 532 40 21 87 SPROCKET SHAF...

Page 36: ...ts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 2 3 3 01 00 034 A 580 42 61 03 COMPLETE LCT ENGINE PW2HK19850781DE 1 532 43 70 71 FRAME 2 532 15 04 06 BOLT 3 8 16 3 532 42 88 67 SCREW 5 16 18 X 750 1 01 01 004 A 1 532 43 91 74 ENGINE MOUNTING PLATE 01 21 014 C 1 1 532 42 86 8...

Page 37: ...ELT 3 584 23 24 02 IDLER ARM BRACKET 4 532 18 05 23 IDLER PULLEY 5 585 28 49 01 IDLER BRACKET 6 532 42 65 89 NUT 5 16 18 7 874 78 05 24 SCREW 5 16 18 X 1 50 8 532 42 42 97 SHOULDER BOLT 5 16 18 X 50 9 532 75 11 53 NUT 5 16 18 LOCK 10 817 00 05 10 SCREW 5 16 18 HEX 11 585 23 84 01 TRACTION IDLER BRACKET ASM 12 532 85 10 84 SCREW 3 8 24 X 1 375 13 532 05 92 89 WASHER 14 819 13 20 05 WASHER 15 585 20...

Page 38: ...TAINING RING 6 532 18 76 22 WHEEL LOBE 7 581 64 49 01 CLUTCH SLIDE 8 532 17 91 39 SPRING 9 532 18 92 82 SQUARE KEY 10 581 64 51 01 AXLE LOBE 11 532 44 49 49 THRUST WASHER 12 532 44 52 66 STEERING YOKE 13 532 18 41 97 STEERING BRACKET 14 817 49 05 08 SCREW 5 16 18 X 50 15 532 19 95 11 PIVOT BRACKET 16 532 19 95 18 BELLCRANK 17 532 18 18 47 BELLCRANK PIN 18 817 60 04 06 SCREW 1 4 20 X 375 19 532 40 ...

Page 39: ... to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 06 015 A 1 532 43 61 07 WHEEL ASSEMBLY LH 2 532 43 61 08 WHEEL ASSEMBLY RH 1 2 3 4 5 01 15 015 C 1 532 43 84 46 CABLE BRACKET LH 2 532 43 84 47 CABLE BRACKET RH 3 817 49 04 08 SCREW 1 4 20 X 500 4 817 60 04 06 SCREW 1 4 20 X 375 5 819 13 13 12 WASHER 13 32 X 13 ...

Page 40: ... 6 7 9 8 12 1 532 19 85 63 POWER CORD 2 532 16 96 75 RETAINER PIN 3 532 42 91 12 WRENCH 4 532 18 45 05 REMOTE SPRING 5 532 17 98 29 SHOULDER BOLT 1 4 20 6 532 19 17 30 LOCKNUT 1 4 20 7 872 25 05 05 CARRIAGE BOLT 5 16 18 X 5 8 8 532 75 11 53 LOCKNUT 5 16 18 9 873 80 06 00 LOCKNUT 3 8 16 10 819 13 13 16 WASHER 3 8 11 532 19 20 90 SHEAR BOLT 1 4 20 X 1 13 16 12 873 80 04 00 LOCKNUT 1 4 20 01 14 012 B...

Page 41: ...facturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 532 18 10 37 DECAL DANGER 3 532 18 10 35 DECAL DANGER DEFLECTOR 4 532 18 10 42 DECAL DANGER 6 532 18 10 33 DECAL INSTRUCTION 9 581 43 01 01 DECAL SPEED CONTROL TRIGGER 10 581 43 01 02 DECAL REMOTE DEFLECTOR CONTROL TRIGGER 585 49 64 27 OWNER S MANUAL ENGLISH 585 49 64 31 OWNER S M...

Page 42: ... Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 31 ILLUSTRATION FOR REFERENCE PURPOSES ONLY 50 53 52 21 56 17 39 42 55 49 48 13 57 60 9 8 43 3 1 20 7 40 32 37 10 23 47 54 36 16 14 33 25 64 5 30 29 22 58 51 24 61 15 18 19 34 26 27 28 62 59 35 60 22 Carburetor Repair Kit 70 38 Included with part 1 77 2 65 27 4 ...

Page 43: ... 42 92 48 GOVERNOR ARM ASSY SNOW 27 532 42 92 50 GOVERNOR SHAFT 28 532 42 92 26 RECOIL STARTER ASSEMBLY SNOW 29 532 42 92 27 STARTER CUP SMALL SNOW 30 532 42 92 29 BLOWER HSG ASSY ELECTRIC START SNOW 31 532 42 92 41 CRANKCASE COVER ASSEMBLY 32 532 42 92 83 OIL SEAL KIT 33 532 42 92 90 ELECTRIC STARTER BRACKET SNOW 34 532 43 69 66 SPARK PLUG BOOT SNOW 35 532 42 92 20 ELECTRIC STARTER ASSY SNOW 36 5...

Page 44: ...any products used for rental or commercial purposes is limited to 90 days from the date of origi nal purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordance with the instructions furnished This Warranty does not apply to any product which has been subjected to altera tion misuse abuse improper assembly or installation del...