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15

MAINTENANCE

LUBRICATION CHART

FRONT WHEEL    

   BEARING  ZERK

FRONT WHEEL    

   BEARING  ZERK

ENGINE

SPINDLE  

   ZERK 

SPINDLE  

   ZERK 

GENERAL PURPOSE GREASE

REFER TO MAINTENANCE  “ENGINE” SECTION

IMPORTANT:  DO NOT OIL OR GREASE THE PIVOT POINTS WHICH 
HAVE SPECIAL NYLON BEARINGS.  VISCOUS LU BRI CANTS WILL 
ATTRACT DUST AND DIRT THAT WILL SHORT 

EN THE LIFE OF 

THE SELF-LU 

BRI CAT ING BEARINGS.  IF YOU FEEL THEY MUST 

BE LU BRI CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE 
LU BRI CANT SPARINGLY.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have 
been subjected to operator abuse or negligence.  To receive 
full value from the warranty, operator must main tain tractor 
as instructed in this manual.

Some adjustments will need to be made periodically to 
properly maintain your tractor.
At least once a season, check to see if you should make 
any of the adjustments described in the Service and 
Adjustments section of this manual.
•  At least once a year you should replace the spark 

plug, clean or replace air fi lter, and check blades and 
belts for wear.  A new spark plug and clean air fi lter 
assure proper air-fuel mixture and help your engine 
run better and last longer.

BEFORE EACH USE

•      Check engine oil level.
•      Check brake operation.
•      Check tire pressure.
•      Check operator presence and 
       ROS systems for proper operation.
•      Check for loose fasteners.

T

R
A
C

T

0

R

Inspect Muffler/Spark Arrester

Clean Air Filter

Change Engine Oil (with oil filter)

Replace Air Filter Paper Cartridge

Replace Spark Plug

Check Engine Oil Level

Clean Engine Cooling Fins

Clean Air Screen

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

E

N

G

I

N

E

Replace Oil Filter (If equipped)

Replace Fuel Filter

3

2

2

2

2

3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.

1

,

1,2

2

4

Change Engine Oil (without oil filter)

1,2

maint_sch-tr

actore

.R

O

S

.e

BEFORE

EACH

USE

EVERY

8

HOURS

EVERY

25

HOURS

EVERY

50

HOURS

EVERY

100

HOURS

EVERY

SEASON

BEFORE

STORAGE

Lubrication Chart

Check Brake Operation

Check Battery Level

Check Tire Pressure

Clean Battery and Terminals

MAINTENANCE 

SCHEDULE

Check for Loose Fasteners

Check/Replace Mower Blades

Check Operator Presence & ROS Systems

Check Transaxle Cooling

Check V-Belts

Check Mower Levelness

Summary of Contents for LT2120A2

Page 1: ...CTOR ALWAYS WEAR EYE PROTECTION DURING OPERATION WARNING Read this Manual and follow allWarnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 404979 02 28 06 VB Printed in U S A 02153 ...

Page 2: ...ass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing road ways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating ma chine Data indicates that operators age 6...

Page 3: ...h towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury ...

Page 4: ...ble you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under Maintenace and Stor age sections of this owner s manual SAFETY RULES 2 3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4 ASSEMBLY 6 8 OPERATION...

Page 5: ...TS Steering Wheel Steering Wheel Insert Seat 2 Keys Slope Sheet Key 1 Oil Drain Tube 1 Knob 1 Washer 17 32 x 1 3 16 x 12 Gauge 2 Hex Bolts 1 4 20 x 3 4 2 Keps Nut 1 4 20 Battery Steering Sleeve Premium Steering Adapter ...

Page 6: ...ard Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten Lower seat into operating position and sit on seat Slide seat until a comfortable position is reached which allows you t...

Page 7: ...egative ter minal with remaining hex bolt and keps nut Tighten securely 02602 02604 FIG 3A FIG 3B HEX BOLT NEGATIVE BLACK CABLE POSITIVE RED CABLE KEPS NUT SEAT PAN TERMINAL COVER DISCARD TERMINAL PROTECTIVE CAPS LABEL Place freewheel control in transmission disengaged position See TO TRANSPORT in the Operation section of this manual Roll tractor forward off skid Removebandingholdingthedeflectorsh...

Page 8: ...e system is in safe operating condition Be sure Operator Presence System and Reverse Op eration System ROS are working properly See the Operation and Maintenance sections in this manual It is important to purge the transmission before oper ating your tractor for the first time Follow proper start ing and transmission purging instructions See TO START ENGINE and PURGE TRANSMISSION in the Operation ...

Page 9: ...entify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when used without the al...

Page 10: ...g the engine FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off HEIGHTADJUSTMENTKNOB Usedtoadjustthemower cutting height LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER PARKING BRAKE IGNITION SWITCH THROTTLE CONTROL LIGHT SWITCH MOTION CONTROL LEVER CLUTCH BRAKE PEDAL FIG 4 FREE WHEEL CONTROL ATTACHMENT CLUTCH SWITCH IGNITION SWITCH Used for starting an...

Page 11: ... backfire Turn ignition key to STOP position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN STOP WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning...

Page 12: ...u must remain fully and centrally positioned in the seat to prevent the engine from hesitat ing or cutting off when operating your equipment on rough rolling terrain or hills Select desired height of cut Lower mower with attachment lift control Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without ...

Page 13: ...gine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts push choke control in wait a few minutes and try again If engine still does not start pull the choke control out and retry WARM WEATHER STARTING 50 F and above When engine starts slowly push choke control in until the engine begins to run smoothly If the engine s...

Page 14: ...motion control lever in neutral N position slowly dis engage clutch brake pedal CAUTION At any time during step 4 there may be movement of the drive wheels 4 Move motion control lever to full forward position and hold for five 5 seconds Move lever to full reverse position and hold for five 5 seconds Repeat this procedure three 3 times 5 Move motion control lever to neutral N position Shut off engi...

Page 15: ...ilter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE Check engine oil level Check brake operation Check tire pressure Check operator presence and ROS systems for proper operation Check for loose fasteners T R A C T 0 R Inspect Muffler Spark Arrester Clean Air Filter Change Engine Oil with oil filter Replace Air Filter Paper Cartridge Replace Spark Pl...

Page 16: ...IFICATIONS section of this manual Keep tires free of gasoline oil or insect control chemi cals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRE...

Page 17: ...rizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature NOTE Although multi viscosity oils 5W30 10W30 etc improvestartingincoldweather theywillresultinincreased ...

Page 18: ...out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers AIR FILTER Your engine will not ru...

Page 19: ...wer will be easier to remove from the right side of tractor Place attachment clutch switch in DISENGAGED position Move attachment lift lever forward to lower mower to its lowest position Roll belt off electric clutch pulley Disconnect anti sway bar from chassis bracket by removing retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links...

Page 20: ...ent nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Threefullturnsofadjustmentnutwillchangemower height about 1 8 Recheck measurements after adjusting FRONT TO BACK ADJUSTMENT See Figs 18 and 19 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWINGFRONT TO BACKADJUSTMENTISNECESSARY BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVE...

Page 21: ... turn nut A until distance becomes 1 9 16 Retighten jam nut against nut A Engage transmission by placing freewheel control in transmission engaged position Road test tractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than five 5 feet in highest gear further maintenance is necessary Replace brake pads or contact a qualified service cente...

Page 22: ...he fully charged battery RED cable last from both batteries TO ADJUST STEERING WHEEL ALIGN MENT If steering wheel crossbars are not horizontal left to right whenwheelsarepositionedstraightforward removesteer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on yourtractor Ifdamagehasoccurr...

Page 23: ...ing Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash 02141 HEADLIGHT WIRE CONNECTOR HOOD ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is nec essary see engine manual TO A...

Page 24: ...FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines a...

Page 25: ...ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4 Faulty solen...

Page 26: ...e Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in this manual 11 Clogged mower deck vent holes from buildup of 11 Clean around mandrels to open vent holes grass leaves and t...

Page 27: ... never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope ...

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