jost LubeTronic 5Point, Installation And Operating Instructions Manual

Page 1: ...LubeTronic 5Point EN Installation and operating instructions LubeTronic 5Point EN Installation and operating instructions ...

Page 2: ...2 MUB 002 009 M01 REV B 07 2020 LubeTronic ...

Page 3: ...Point 11 6 3 1 Daimler standard wiring diagram 4 pin connector 11 6 3 2 Volvo wiring diagram 3 pin connector 12 6 3 3 Connecting the LubeTronic 5Point for the standard lubrication rate 12 6 3 4 Connecting the LubeTronic 5Point for a selective lubrication rate optional 12 6 3 5 Connecting the LubeTronic 5Point for spe cial lubrication optional 14 6 3 6 Connecting the LubeTronic 5Point for status in...

Page 4: ...l damage can occur if the relevant safety instruc tions are not followed ATTENTION Means that slight physical injury or material damage can occur if the relevant safety instructions are not fol lowed ADVICE Contains additional important information 4 MUB 002 009 M01 REV B 07 2020 LubeTronic 5Point ...

Page 5: ...Point may be performed by specialist personnel only 2 2 Safety instructions for installation ATTENTION When fitting a fifth wheel coupling with LubeTronic 5Point make sure you use suitable lifting gear for posi tioning the fifth wheel coupling on the vehicle Lifting a fifth wheel coupling with LubeTronic 5Point using a forklift truck for example could cause damage to the LubeTronic 5Point The Lube...

Page 6: ...will invalidate any claims under war ranty against the manufacturer and the supplier of the Lube Tronic 5Point For ADR GGVS hazardous goods vehicles follow the reg ulations and domestic legislation A parts certificate can be downloaded from www jost world com For ADR GGVS hazardous goods vehicles connect the Lube Tronic 5Point behind the battery isolator switch ATTENTION For ADR GGVS hazardous goo...

Page 7: ...ricates the locking hook and the top of the fifth wheel cou pling plate The permitted operating temperature range of the LubeTronic 5Point is between 40 C and 80 C At ambient temperatures below 25 C the LubeTronic 5Point does not dispense any grease Modifications of any kind will render both the warranty and the type approval void and therefore also invalidate the vehicle oper ating licence The in...

Page 8: ...ses a set quantity of grease every two hours It is possible to enable additional grease application or to change the dispensing times of the LubeTronic 5Point e g for use on construction sites ATTENTION For disposal please bear in mind that the LubeTronic 5Point contains waste materials and fluids that are harmful to the environment A symbol on the housing of the LubeTronic 5Point indicates that t...

Page 9: ...nipple 4 Grease tank 5 Function lamp 6 Type plate 5 2 Wiring harness 2 1 LubeTronic 215 1 2 3 4 black BK white WH brown BN red RD 1 Connecting cable 9 m long 2 Connector 4 pin 5 3 Fifth wheel coupling with LubeTronic 5Point 1 3 2 LubeTronic 126 1 LubeTronic 5Point 2 Lubricant lines 3 Fifth wheel coupling EN LubeTronic 5Point MUB 002 009 M01 REV B 07 2020 9 ...

Page 10: ... with LubeTronic 5Point make sure that you mask off the electrical connection If you use a paint dryer or drying chamber to dry paint make sure that the JOST LubeTronic 5Point is not directly exposed to the rays Avoid continuous heating of the LubeTronic 5Point to over 80 C 6 2 Routing the wiring harness ATTENTION When routing the cable make sure that there is a suffi cient length of cable between...

Page 11: ...cle fuse box as shown in the circuit diagram 6 3 Connecting the LubeTronic 5Point 6 3 1 Daimler standard wiring diagram 4 pin connector 1 1 2 2 3 3 3 A 3 A 4 4 LubeTronic 130 Pin no Description 1 24 V DC power socket fuse 3 A blade type fuse 2 24 V DC special lubrication fuse 3 A blade type fuse 3 Earth terminal 31 4 Function lamp signal output 24 V 2 4 W negative to earth ATTENTION To prevent dam...

Page 12: ...e is suitable for the requirements of long and short distance driving The LubeTronic 5Point automati cally dispenses grease every two hours 6 3 4 Connecting the LubeTronic 5Point for a selective lubrica tion rate optional There are various lubrication programs in the LubeTronic 5Point The LubeTronic 5Point comes with a lubrication interval of two hours as standard An alternative lubrication rate m...

Page 13: ...ter ignition on then every 120 min factory setting 5 Lubricating pulse 150 min after ignition on then every 150 min 6 Not used Lubricating pulse imme diately after ignition on then every 15 min 7 Not used Lubricating pulse imme diately after ignition on then every 30 min 8 Not used Lubricating pulse imme diately after ignition on then every 60 min 9 Not used Lubricating pulse imme diately after ig...

Page 14: ...program has been displayed in this way the lubrica tion system automatically switches to Lubrication mode 6 3 5 Connecting the LubeTronic 5Point for special lubrication optional Connect pin 2 to 24V using a button with NO contacts If possible use a vehicle specific button in the cab To trigger special lubrication press the button for approx 3 sec onds until the lubrication system acknowledges this...

Page 15: ...n grooves and recesses in the area marked yellow For this we recommend using JOST biodegradable high perfor mance lubricant art no SKE 013 440 000 ATTENTION Effective lubrication of the top of the fifth wheel cou pling plate the locking hook and the kingpin before commissioning and always after cleaning is essential to ensure they have a long service life EN LubeTronic 5Point MUB 002 009 M01 REV B...

Page 16: ...run out and must be replenished D If the function lamp is flashing there is a malfunction or dam age to the LubeTronic 5Point 7 2 Switching on the system The LubeTronic 5Point is activated by the vehicle ignition After this the LubeTronic 5Point automatically dispenses grease at fixed intervals based on the selected lubrication rate see section 6 3 Connecting the LubeTronic 5Point 7 3 Special lubr...

Page 17: ... backwards Replace damaged cables Check the LubeTronic 5Point for damage and replace if necessary The vehicle s type of use requires a higher lubri cation rate e g construction vehicles Trigger special lubrication at regular intervals Shorten the breaks in the LubeTronic 5Point lubrication program by selecting a different lubrication program see section 6 3 4 Connecting the LubeTronic 5Point for a...

Page 18: ...3 1 Daimler standard wiring diagram 4 pin con nector of this manual Check the connecting cable for damage and repair if necessary Check the routing of the connecting cable see section 6 2 Routing the wiring harness of this manual The connecting cable must not be crushed or stretched when the fifth wheel coupling is tilted for wards or backwards Replace damaged connecting cables No initial greasing...

Page 19: ...lled with grease for instance using excess grease from the second cartridge ATTENTION Only use JOST fully synthetic high performance lubri cant or JHS2020B biodegradable high performance lubricant to refill the LubeTronic 5Point Uncouple the tractor unit fold the JSK 34 JSK 37 JSK 42 fifth wheel coupling completely forwards or the JSK 38 model completely backwards Clean the grease nipple on the Lu...

Page 20: ...Member of JOST World JOST Germany Tel 49 6102 295 0 tkd technik jost world com www jost world com MUB 002 009 M01 REV B 07 2020 2 5 1006190 ...