Jøtul Jotul GI 535 DV IPI New Harbor, Installation And Operation Instructions Manual

Page 1: ...your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier In the Commonwealth of Massachusetts a carbon monoxide...

Page 2: ...the installation THIS OWNER S MANUAL PROVIDES INFORMATION TO ENSURE SAFE INSTALLATION AND EFFICIENT DEPENDABLE OPERATION OF YOUR FIREPLACE INSERT PLEASE READ THESE INSTRUCTIONS IN THEIR ENTIRETY AND...

Page 3: ...e Rock Wool Ember Fibers Remote Transmitter Transmitter Wall Bracket Four 1 5 v AA IFC Back up Batteries Three 1 5 v AAA Remote Transmitter Batteries Safety Screen Barrier Guidelines 3 Detach the fire...

Page 4: ...s NA Inc of Middleton Wisconsin In addition the J tul GI 535 DV IPI gas fireplace insert has been tested and listed as a direct vent gas fireplace heater and listed to ANSI z21 88 2014 CSA 2 33 2014 S...

Page 5: ...ician to inspect the heater and to replace any part of the control system and any gas control which has been under water 6 Do not operate the fireplace with the glass front removed cracked scratched o...

Page 6: ...keep toddlers young children and other at risk individuals out of the room and away from hot surfaces A safety barrier is provided with this appliance designed to reduce the risk of burns from the ho...

Page 7: ...bolts will affect required minimum clearance to combustible top trim and mantle construction See the figures and tables on pages 8 and 9 DO NOT REMOVE BRICKS OR MORTAR FROM THE FIREPLACE OR CHIMNEY ST...

Page 8: ...d Backer Plate 36 W x 24 1 4 H 157890 3 Sided Backer Plate 38 W x 28 H 157891 3 Sided Backer Plate 40 W x 30 H 157892 3 Sided Trimmable Backer Plate 46 W x 34 H 157893 4 Sided Trimmable Backer Plate 4...

Page 9: ...inch of fireplace floor elevation Fig 5 4 5 4 Mantel and Ceiling Clearances Measure clearances from the finished floor of the fireplace opening See fig 5 5 Mantel Projection Clearance from Hearth A 1...

Page 10: ...CONSULTED PRIOR TO PROCEEDING WITH THIS INSTALLATION METHOD 6 0 Vent Guidelines All vent components must be installed in accordance with the terms of their listing and manufacturer s instructions See...

Page 11: ...Notice to the back of the fireplace if appropriate 9 Remove the Vent Adaptor from the unit by pushing it to the rear Connect both ducts to the appropriate collars 10 Position the insert without Backer...

Page 12: ...R INTAKE IS NOT COVERED UNDER THE ANSI Z21 88 1999 CSA 2 33 M04 TEST METHODS AND RESULTING ITS WHI PRODUCT CERTIFICATION THE CODE AUTHORITY HAVING JURISDICTION MUST BE CONSULTED PRIOR TO PROCEEDING WI...

Page 13: ...ake flex and insert D Attach the Fireplace Conversion Notice to the back of the fireplace if appropriate 9 Backer Plates or the Cast Iron Overlay panel must not block or seal any ventilation openings...

Page 14: ...e leaking joint and retest for any gas leaks INSTALLATION OF A T HANDLE GAS COCK IS REQUIRED IN MASSACHUSETTS IN COMPLIANCE WITH CODE 248 CMR Figure 7 1 External gas connection components 7 0 Fireplac...

Page 15: ...ectification and or frequent burner outages Little variation in flame picture between HI and LO regulator settings Insufficient gas to support more than one appliance causing nuisance outages or gas s...

Page 16: ...injectors from the brass fittings at the rear of the firebox See fig 7 6 Install the injectors from this conversion kit into the appropriate left and right locations and tighten securely 6 CHANGE THE...

Page 17: ...s at the pilot head and all gas line joints NEVERUSEANOPENFLAMETOCHECKFORGASLEAKS 11 PRESSURE TEST Conduct a pressure test of the valve following the guidelines on pages 14 15 of this manual 12 BURNER...

Page 18: ...ons consult the local gas distributor or the authority having jurisdiction for proper rating methods If the installer must convert the unit to adjust for varying altitudes the information label must b...

Page 19: ...NELS ARE VERY FRAGILE HANDLE GINGERLY BEING CAREFUL TO AVOID CHIPPING THE EDGES OR CORNERS BY CONTACT WITH OTHER PARTS OF THE FIREPLACE Tools Required Flat Head Screwdriver Pliers Safety Glasses 15787...

Page 20: ...r wall Place each Side Panel Shelf C oriented as shown on top of the steel spacer brackets between the burner and the side walls 3 Slide each Side Panel D into position flat against the firebox side r...

Page 21: ...eft Lower Log 3 with the two adjacent blocks on the burner base Figure 7 16 Place Small Center Log over the second large hole in the burner 2 Figure 7 18 Engage holes in the underside of 4 Left Upper...

Page 22: ...ith the pegs on logs 1 and 5 Figure 7 21 Use a toothbrush or tweezers to lightly disburse small tufts of ember fibers across the front of the burner base DO NOT PLACE EMBER FIBERS AT THE REAR OF THE B...

Page 23: ...wheel or other sheet metal cutting tool phillips screwdriver safety glasses and gloves Trimmable Backer Plates include Hidden Hanger Bracket Kit 157888 which must be installed in order to attach the...

Page 24: ...into the fireplace beyond the Top Bracket Mantle clearance data is unavailable for a recessed installation 7 12 Front Cast Iron Overlay Assembly The cast iron Overlay is shipped fully assembled includ...

Page 25: ...od of disuse it will take a few moments to clear the gas line of air Once this purge is complete the appliance will operate as described in the lighting instructions located on the rating plate and ba...

Page 26: ...re making subsequent adjustments Repeat the process until a satisfactory flame picture is achieved Fig 8 3 Insufficient combustion air will promote inefficient combustion resulting in very long yellow...

Page 27: ...for heat Ideal for use with thermostatic or manual remote control the Integrated Fireplace Control IFC module ignites the pilot flame only when there is a call for heat A battery back up permits conti...

Page 28: ...alve gradually decreases or steps down the fire intensity Conversely as room temperature cools the valve gradually increases flame intensity The overall result is more comfortable even heating that mi...

Page 29: ...t temperature range fan speed and flame height MODE Key used to select the component to be controlled CPI IPI Front Burner Blowers and Accent Lamp The included Wall Mount Bracket can be used for conve...

Page 30: ...l show only the room temperature and icon At the same time the Receiver will deactivate the call for heat and the burner will shut down Fig 8 11 A single beep from the Receiver will confirm reception...

Page 31: ...e when the SMART Thermostat is ON Accent Lamp Control With the Remote ON press the Mode Key to index to the Lamp icon Figs 8 23 8 24 Pressing the Up Arrow Key will turn the Lamp ON Press the arrow key...

Page 32: ...al This is important to prevent combustion gases escaping into the room Replace the gasket if necessary Refer to the replacement parts list on page 38 CAUTION THE IGNITION SYSTEM OF THIS APPLIANCE CAR...

Page 33: ...ass frame out and lift up to disengage it from the firebox 3 Lay the assembly on a flat surface and use a flat blade screwdriver or pliers to pry up the four steel tabs that secure the glass panel at...

Page 34: ...17999 Screw 8 x 3 8 SL SMAType B Zinc 7 225495 IFC Bracket 8 225917 Proflame 2 Battery Box 9 225497 IFC Heat Shield 10 225682 Ext Wire Harness Proflame 2 Split Flow 11 223951BKP Replacement RemoteWall...

Page 35: ...5 NG DATE 8 4 15 1 2 3 4 5 6 7 8 9 2 9 11 12 13 8 11 14 15 16 17 18 17 18 19 3 2 20 3 2 21 22 23 24 10 12 225527 Valve Heat Shield 13 118214 Screw 8 x 1 4 Taptite SLHWH SZPL 14 222922 Valve NG 30 TD P...

Page 36: ...e 11 225640 Air ShutterTray Handle 12 157783 Left Shutter Cable Assembly 13 157862 Right Shutter Cable Assembly 14 157760 Burner Assembly Replacement 15 225847 BaffleWing No Part Number Description no...

Page 37: ...Left MB 157904 Replacement Overlay Frame Left BRM 3 10468092 Replacement Overlay Frame Right MB 157905 Replacement Overlay Frame Right BRM 4 10468192 Replacement Overlay Frame Bottom MB 157906 Replace...

Page 38: ...H SMA 8 x 1 2 SL Blk Oxide 3 222974 Glass Ceramic Light Fixture 4 222977 Gasket Light Fixture 5 117967 Screw Pan Head SMA 7 x 3 8 6 157601 Replacement Holder Harness Connector 7 222943 Light Bulb 130V...

Page 39: ...AY POSITIONS Be certain that each air shutter on the underside of the burner is pushed fully forward toward the front Also check that the shutter trays on the firebox floor fig 7 6 A are pushed fully...

Page 40: ...NNECTION WHEN SERVICING THE CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION ALWAYS VERIFY PROPER OPERATION AFTER SERVICING THE APPLIANCE Main Burner Switch Split Flow Valve SIT Profl...

Page 41: ...earest authorized J tul dealer who will process a warranty claim IN ORDER TO QUALIFY FOR WARRANTY COVERAGE J TUL MUST RECEIVE NOTICE OF A POSSIBLE DEFECT WITHIN SIXTY 60 DAYS OF THE DATE THE DEFECT IS...

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Page 43: ...THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A This appliance is equipped with an ignition device which automatically lights the pi...

Page 44: ...mportant that the these instructions be carefully read and understood J tul maintains a policy of continuous product development Consequently products may differ in specification color or type of acce...