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Introduction

Solar hot water systems should be designed and sized correctly before commencing 

the installation. Proper design will ensure that a system is correctly sized to provide 

many years of optimised performance and most or all of the required hot water when 

the most solar radiation is available. However a supplementary heating system such 

as oil or gas boiler, heat pump or wood boiler is required for months which have less 

solar radiation. This guide will illustrate and explain how a system should be installed 

to conform to the Joule manufacturer guidelines for the Vissolis product models. Us-

ing this guide Stages of a solar installation are described in the following pages, with 

illustrations where necessary to explain how to install the relevant components, and 

contains general recommendations and important safety information.  

Handling Guidance 

•  Tube and manifold boxes should be transported horizontally.

•  Heavy goods should not be loaded on top of the kit boxes.

•  Care should be taken when opening boxes to prevent scratches or sudden shocks 

to the glass.

•  Do not use sharp objects to open the tube boxes. 

Installation Guidance

•  Unpack and install tubes only after the manifold and pipe work has been installed.

•  Do not leave the solar collector exposed to solar radiation when the solar loop and 

manifold have been drained.  Collectors left exposed in a dry state must be cov-

ered to prevent possible long term damage.

•  Tubes must have a minimum elevation of 20˚ and a maximum of 70˚.

•  The pipework of the solar collector loop is to be earthed and the collector is to be 

lightening protected in accordance to local regulations.

A solar panel installation must be performed in accordance with all Health & Safety 

legislation and local building/planning regulations for the relevant jurisdiction. Further-

more, the necessary electrical work required to install control equipment should be 

undertaken by a qualified electrical contractor.

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Summary of Contents for Navitas In-roof

Page 1: ...NAVITAS IN ROOF joule navitas solar in roof flat panel installation manual INSTALL...

Page 2: ...Installer Loyalty Scheme Coming Soon 2...

Page 3: ...erview of materials 14 Overview of materials single row 16 Overview of materials double multiple row 17 Overview of tools 18 Mounting single row 34 Mounting double multiple row 43 Specifications 44 Pu...

Page 4: ...nd manifold boxes should be transported horizontally Heavy goods should not be loaded on top of the kit boxes Care should be taken when opening boxes to prevent scratches or sudden shocks to the glass...

Page 5: ...Required No of people using hot water in the house Any other exceptional water loads in the dwelling No of People Solar Cylinder Size Size of Flat Panel System Size of Evacuated Tube 2 Panel System 4m...

Page 6: ...n take the anticipated load Where there is signs of discolouration a closer examination will be requried If black spots are found on the timber this indicates a leak which needs attention If the timbe...

Page 7: ...isk to fire prevention by installing the solar system confirm Ensure that all wires are not in direct connection with any un insulated pipe work or plant that could cause a risk of burning confirm Leg...

Page 8: ...Kit Components Solar Pump Solar Controller Solar Expansion Vessel Standard Kit Components Solar Panel Profiles Piping Options DN16 Duo Pipe DN20 Pipe Stainless Tails Copper Solar Fluid 8...

Page 9: ...Mounting Options Optional Accessories Installation Hose Mounting Set Over Voltage Lightning 3 4 Thermostatic Mixing Valve Cooling Vessel Discharge Vessel 9 NAVITAS IN ROOF installation manual...

Page 10: ...nel mbar Vissolis 4 Panel mbar Vissolis 6 Panel mbar 2 120 15 8 54 1 18 4 11 3 180 15 12 57 2 87 10 74 4 240 15 17 08 2 36 8 22 5 300 22 21 11 4 05 14 58 6 360 22 25 14 5 74 20 94 8 240 22 33 68 6 92...

Page 11: ...oof fixing kits for metal and other commercial roofs Two options available utilise appropriate clamps so the fabric of the metal roof is not penetrated see page xx Note the minimum and maximum distanc...

Page 12: ...Overview of materials Single row R1 double multiple row R2 12...

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Page 14: ...Overview of materials Single row R1 14...

Page 15: ...15 NAVITAS IN ROOF installation manual...

Page 16: ...Overview of materials Double multiple row R2 16...

Page 17: ...Overview of tools 17 NAVITAS IN ROOF installation manual...

Page 18: ...Mounting Single row R1 18...

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Page 20: ...Mounting Single row R1 20...

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Page 22: ...Mounting Single row R1 22...

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Page 24: ...Mounting Single row R1 24...

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Page 26: ...Mounting Single row R1 26...

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Page 28: ...Mounting Single row R1 28...

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Page 30: ...Mounting Single row R1 30...

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Page 32: ...Mounting Single row R1 32...

Page 33: ...33 NAVITAS IN ROOF installation manual...

Page 34: ...In roof installation Double multiple row R2 34...

Page 35: ...35 NAVITAS IN ROOF installation manual...

Page 36: ...In roof installation Double multiple row R2 36...

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Page 38: ...In roof installation Double multiple row R2 38...

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Page 40: ...In roof installation Double multiple row R2 40...

Page 41: ...41 NAVITAS IN ROOF installation manual...

Page 42: ...In roof installation Double multiple row R2 42...

Page 43: ...Stainless Steel Pipe Specification Silicone Cable Specification Insulation Specification Specifications 43 NAVITAS IN ROOF installation manual...

Page 44: ...8 Insulating EPP box cover Connections of flow and return pipe work to the pump station are made vis the flat face thread connection on all points apart from the connection directly underneath the pum...

Page 45: ...the pump station consideration should be given to future access for maintenance It is best practice to locate the pump as far downstream the system as possible away from the collectors to help reduce...

Page 46: ...ould be located at least 100 mm from in sulated pipes which may become hot during operation Control panels use PT1000 sensors containing twin core copper cable with a 0 75mm cross section The sen sors...

Page 47: ...47 NAVITAS IN ROOF installation manual...

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Page 50: ...Commissioning 50...

Page 51: ...e until the desired flow rate is achieved Stop the pump Turning The Solar Pump On Manually For Service Press the left or down button the controller until the screen displays the time Press and hold th...

Page 52: ...ass of the refractometer will display the level of antifreeze in the system If the antifreeze has lost its antifreeze properties the system should be refilled with fresh solar fluid It is recommended...

Page 53: ...of inspection Expansion vessel setting before filling System pressure Expansion vessel setting before filling Flow rate Antifreeze level pH reading Inspection of barium get ter on tubes Engineer deta...

Page 54: ...54...

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Page 56: ...E info joule ie W www joulesolutions ie JOULE UK A Newport Business Park Newbridge Road Ellesmere Port Cheshire CH65 4LZ T t 44 0 1513 551 094 F 44 0 1513 568 336 E info jouleuk co uk W www jouleuk c...

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