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Users should regularly check the temperatures which the solar control panel is re-

cording. With the SC range of controllers, simply pressing the ‘SET’ button on the 

fascia once will display the upper and lower collector temperatures since the control 

panel was last reset. If the collector temperatures have been excessively high i.e. over 

170˚C, it is recommended that the antifreeze level be checked using a refractometer 

by a qualified engineer. A sample of the solar antifreeze fluid can be extracted from 

the pump station at the pump itself. The large centre of the pump hub can be opened 

with  a  large  flathead  screwdriver.  This  should  be  opened  slowly  until  a  few  drops 

of the antifreeze fluid are released. A sample of the fluid placed on the glass of the 

refractometer will display the level of antifreeze in the system. If the antifreeze has 

lost its antifreeze properties the system should be refilled with fresh solar fluid. It is 

recommended that the solar system is serviced annually by a qualified engineer and 

immediately if the system shows evidence of having lost pressure or has discharged 

liquid at the pressure relief valve. The solar antifreeze fluid should always be replaced 

after 7 years.

Maintenance schedule

A qualified person should service the system at the recommended intervals, us-

ing the maintenance schedule below. In addition the user should check the system 

pressure at regular intervals. A visual inspection of the pressure gauge is required to 

check that the system pressure is maintained at the level noted below. The service 

engineer should complete the following; the shaded boxes should be completed  if 

the system requires refilling:

Servicing and Maintenance

52

Summary of Contents for Navitas In-roof

Page 1: ...NAVITAS IN ROOF joule navitas solar in roof flat panel installation manual INSTALL...

Page 2: ...Installer Loyalty Scheme Coming Soon 2...

Page 3: ...erview of materials 14 Overview of materials single row 16 Overview of materials double multiple row 17 Overview of tools 18 Mounting single row 34 Mounting double multiple row 43 Specifications 44 Pu...

Page 4: ...nd manifold boxes should be transported horizontally Heavy goods should not be loaded on top of the kit boxes Care should be taken when opening boxes to prevent scratches or sudden shocks to the glass...

Page 5: ...Required No of people using hot water in the house Any other exceptional water loads in the dwelling No of People Solar Cylinder Size Size of Flat Panel System Size of Evacuated Tube 2 Panel System 4m...

Page 6: ...n take the anticipated load Where there is signs of discolouration a closer examination will be requried If black spots are found on the timber this indicates a leak which needs attention If the timbe...

Page 7: ...isk to fire prevention by installing the solar system confirm Ensure that all wires are not in direct connection with any un insulated pipe work or plant that could cause a risk of burning confirm Leg...

Page 8: ...Kit Components Solar Pump Solar Controller Solar Expansion Vessel Standard Kit Components Solar Panel Profiles Piping Options DN16 Duo Pipe DN20 Pipe Stainless Tails Copper Solar Fluid 8...

Page 9: ...Mounting Options Optional Accessories Installation Hose Mounting Set Over Voltage Lightning 3 4 Thermostatic Mixing Valve Cooling Vessel Discharge Vessel 9 NAVITAS IN ROOF installation manual...

Page 10: ...nel mbar Vissolis 4 Panel mbar Vissolis 6 Panel mbar 2 120 15 8 54 1 18 4 11 3 180 15 12 57 2 87 10 74 4 240 15 17 08 2 36 8 22 5 300 22 21 11 4 05 14 58 6 360 22 25 14 5 74 20 94 8 240 22 33 68 6 92...

Page 11: ...oof fixing kits for metal and other commercial roofs Two options available utilise appropriate clamps so the fabric of the metal roof is not penetrated see page xx Note the minimum and maximum distanc...

Page 12: ...Overview of materials Single row R1 double multiple row R2 12...

Page 13: ...13 NAVITAS IN ROOF installation manual...

Page 14: ...Overview of materials Single row R1 14...

Page 15: ...15 NAVITAS IN ROOF installation manual...

Page 16: ...Overview of materials Double multiple row R2 16...

Page 17: ...Overview of tools 17 NAVITAS IN ROOF installation manual...

Page 18: ...Mounting Single row R1 18...

Page 19: ...19 NAVITAS IN ROOF installation manual...

Page 20: ...Mounting Single row R1 20...

Page 21: ...21 NAVITAS IN ROOF installation manual...

Page 22: ...Mounting Single row R1 22...

Page 23: ...23 NAVITAS IN ROOF installation manual...

Page 24: ...Mounting Single row R1 24...

Page 25: ...25 NAVITAS IN ROOF installation manual...

Page 26: ...Mounting Single row R1 26...

Page 27: ...27 NAVITAS IN ROOF installation manual...

Page 28: ...Mounting Single row R1 28...

Page 29: ...29 NAVITAS IN ROOF installation manual...

Page 30: ...Mounting Single row R1 30...

Page 31: ...31 NAVITAS IN ROOF installation manual...

Page 32: ...Mounting Single row R1 32...

Page 33: ...33 NAVITAS IN ROOF installation manual...

Page 34: ...In roof installation Double multiple row R2 34...

Page 35: ...35 NAVITAS IN ROOF installation manual...

Page 36: ...In roof installation Double multiple row R2 36...

Page 37: ...37 NAVITAS IN ROOF installation manual...

Page 38: ...In roof installation Double multiple row R2 38...

Page 39: ...39 NAVITAS IN ROOF installation manual...

Page 40: ...In roof installation Double multiple row R2 40...

Page 41: ...41 NAVITAS IN ROOF installation manual...

Page 42: ...In roof installation Double multiple row R2 42...

Page 43: ...Stainless Steel Pipe Specification Silicone Cable Specification Insulation Specification Specifications 43 NAVITAS IN ROOF installation manual...

Page 44: ...8 Insulating EPP box cover Connections of flow and return pipe work to the pump station are made vis the flat face thread connection on all points apart from the connection directly underneath the pum...

Page 45: ...the pump station consideration should be given to future access for maintenance It is best practice to locate the pump as far downstream the system as possible away from the collectors to help reduce...

Page 46: ...ould be located at least 100 mm from in sulated pipes which may become hot during operation Control panels use PT1000 sensors containing twin core copper cable with a 0 75mm cross section The sen sors...

Page 47: ...47 NAVITAS IN ROOF installation manual...

Page 48: ...48...

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Page 50: ...Commissioning 50...

Page 51: ...e until the desired flow rate is achieved Stop the pump Turning The Solar Pump On Manually For Service Press the left or down button the controller until the screen displays the time Press and hold th...

Page 52: ...ass of the refractometer will display the level of antifreeze in the system If the antifreeze has lost its antifreeze properties the system should be refilled with fresh solar fluid It is recommended...

Page 53: ...of inspection Expansion vessel setting before filling System pressure Expansion vessel setting before filling Flow rate Antifreeze level pH reading Inspection of barium get ter on tubes Engineer deta...

Page 54: ...54...

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Page 56: ...E info joule ie W www joulesolutions ie JOULE UK A Newport Business Park Newbridge Road Ellesmere Port Cheshire CH65 4LZ T t 44 0 1513 551 094 F 44 0 1513 568 336 E info jouleuk co uk W www jouleuk c...

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