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Safe Roof Access To Work

Is there adequate access to area of house to mount scaffolding or ladders?

(yes/no)

Is there steady and secure base on which to mount scaffolding or ladders?

(yes/no)

Are the scaffolding and or ladders fit for use intended?

(yes/no)

All installers trained in working at heights?

(yes/no)

Are all harness and other safety equipment working correctly?

(yes/no)

All work carried out should be in accordance with all relevant good pratices and or current building stand-

ards. All current regulations should be followed in relation to working at heights. Nothing stated in this guide 

takes pre- sedence over current standards.

Condition of Roof

 

What are the centres of roof rafters where solar collector is to be mounted (eg 400mm)?

(mm)

What is the size of roof rafters (eg 6x2”, 7x2”, 8x2”)?

(inch)

Are roof rafters cross braced?

(yes/no)

Is any of the timber showing discolouration (indicating rot)?

(yes/no)

To determine the total load on the roof you must get the total weight of the collectors and divide this weight 

by the number of roof fixing bolts or anchors used to hold the collector on the roof. This will give you the 

weight of the solar panels on each point of the roof. You must then carefully review the points where the col-

lectors are connected to the roof to ensure that these exact points can take the anticipated load.

Where there is signs of discolouration a closer examination will be requried. If black spots are found on the 

timber this indicates a leak which needs attention. If the timber appears brown and flaky then the timber 

may need to be replaced. If the situation is unclear a structural engineers report should be obtained prior to 

completing any further work.

Effects of Snow Loads

What is the estimated annual snow fall for this part of the country?

(mm)

The estimated snow load for all parts of ireland may be found from historical data located on Met Eireann’s 

website. www.met.ie

What is the total extra weight to be assumed from a snow fall?

(kg)

Irish snow weighs approx 150kg per m3. To determine the extra weight the snow will add to the solar panels 

you may assume the following formula.

 (snow fall in meters x area of panel on the roof in m

2

 x 150kg/m3)

When you find out the total extra weight of the snow add it to the total weight of the collector on the roof. 

The using this new weight examine the roof structure to ensure its suitability. You do not need to consider 

the snow load when installing evacuated tubes.

Effects of Wind Load

The evacuated tube collector is exempt from consideration of wind loading for the same reason as the snow loading.

When considering flat panels wind tests have been conducted that ensure that they and their fixing brackets can withstand all 

recorded wind forces in Ireland when mounted on a four storey house or less.

Risk Assesment

6

Summary of Contents for Navitas In-roof

Page 1: ...NAVITAS IN ROOF joule navitas solar in roof flat panel installation manual INSTALL...

Page 2: ...Installer Loyalty Scheme Coming Soon 2...

Page 3: ...erview of materials 14 Overview of materials single row 16 Overview of materials double multiple row 17 Overview of tools 18 Mounting single row 34 Mounting double multiple row 43 Specifications 44 Pu...

Page 4: ...nd manifold boxes should be transported horizontally Heavy goods should not be loaded on top of the kit boxes Care should be taken when opening boxes to prevent scratches or sudden shocks to the glass...

Page 5: ...Required No of people using hot water in the house Any other exceptional water loads in the dwelling No of People Solar Cylinder Size Size of Flat Panel System Size of Evacuated Tube 2 Panel System 4m...

Page 6: ...n take the anticipated load Where there is signs of discolouration a closer examination will be requried If black spots are found on the timber this indicates a leak which needs attention If the timbe...

Page 7: ...isk to fire prevention by installing the solar system confirm Ensure that all wires are not in direct connection with any un insulated pipe work or plant that could cause a risk of burning confirm Leg...

Page 8: ...Kit Components Solar Pump Solar Controller Solar Expansion Vessel Standard Kit Components Solar Panel Profiles Piping Options DN16 Duo Pipe DN20 Pipe Stainless Tails Copper Solar Fluid 8...

Page 9: ...Mounting Options Optional Accessories Installation Hose Mounting Set Over Voltage Lightning 3 4 Thermostatic Mixing Valve Cooling Vessel Discharge Vessel 9 NAVITAS IN ROOF installation manual...

Page 10: ...nel mbar Vissolis 4 Panel mbar Vissolis 6 Panel mbar 2 120 15 8 54 1 18 4 11 3 180 15 12 57 2 87 10 74 4 240 15 17 08 2 36 8 22 5 300 22 21 11 4 05 14 58 6 360 22 25 14 5 74 20 94 8 240 22 33 68 6 92...

Page 11: ...oof fixing kits for metal and other commercial roofs Two options available utilise appropriate clamps so the fabric of the metal roof is not penetrated see page xx Note the minimum and maximum distanc...

Page 12: ...Overview of materials Single row R1 double multiple row R2 12...

Page 13: ...13 NAVITAS IN ROOF installation manual...

Page 14: ...Overview of materials Single row R1 14...

Page 15: ...15 NAVITAS IN ROOF installation manual...

Page 16: ...Overview of materials Double multiple row R2 16...

Page 17: ...Overview of tools 17 NAVITAS IN ROOF installation manual...

Page 18: ...Mounting Single row R1 18...

Page 19: ...19 NAVITAS IN ROOF installation manual...

Page 20: ...Mounting Single row R1 20...

Page 21: ...21 NAVITAS IN ROOF installation manual...

Page 22: ...Mounting Single row R1 22...

Page 23: ...23 NAVITAS IN ROOF installation manual...

Page 24: ...Mounting Single row R1 24...

Page 25: ...25 NAVITAS IN ROOF installation manual...

Page 26: ...Mounting Single row R1 26...

Page 27: ...27 NAVITAS IN ROOF installation manual...

Page 28: ...Mounting Single row R1 28...

Page 29: ...29 NAVITAS IN ROOF installation manual...

Page 30: ...Mounting Single row R1 30...

Page 31: ...31 NAVITAS IN ROOF installation manual...

Page 32: ...Mounting Single row R1 32...

Page 33: ...33 NAVITAS IN ROOF installation manual...

Page 34: ...In roof installation Double multiple row R2 34...

Page 35: ...35 NAVITAS IN ROOF installation manual...

Page 36: ...In roof installation Double multiple row R2 36...

Page 37: ...37 NAVITAS IN ROOF installation manual...

Page 38: ...In roof installation Double multiple row R2 38...

Page 39: ...39 NAVITAS IN ROOF installation manual...

Page 40: ...In roof installation Double multiple row R2 40...

Page 41: ...41 NAVITAS IN ROOF installation manual...

Page 42: ...In roof installation Double multiple row R2 42...

Page 43: ...Stainless Steel Pipe Specification Silicone Cable Specification Insulation Specification Specifications 43 NAVITAS IN ROOF installation manual...

Page 44: ...8 Insulating EPP box cover Connections of flow and return pipe work to the pump station are made vis the flat face thread connection on all points apart from the connection directly underneath the pum...

Page 45: ...the pump station consideration should be given to future access for maintenance It is best practice to locate the pump as far downstream the system as possible away from the collectors to help reduce...

Page 46: ...ould be located at least 100 mm from in sulated pipes which may become hot during operation Control panels use PT1000 sensors containing twin core copper cable with a 0 75mm cross section The sen sors...

Page 47: ...47 NAVITAS IN ROOF installation manual...

Page 48: ...48...

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Page 50: ...Commissioning 50...

Page 51: ...e until the desired flow rate is achieved Stop the pump Turning The Solar Pump On Manually For Service Press the left or down button the controller until the screen displays the time Press and hold th...

Page 52: ...ass of the refractometer will display the level of antifreeze in the system If the antifreeze has lost its antifreeze properties the system should be refilled with fresh solar fluid It is recommended...

Page 53: ...of inspection Expansion vessel setting before filling System pressure Expansion vessel setting before filling Flow rate Antifreeze level pH reading Inspection of barium get ter on tubes Engineer deta...

Page 54: ...54...

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Page 56: ...E info joule ie W www joulesolutions ie JOULE UK A Newport Business Park Newbridge Road Ellesmere Port Cheshire CH65 4LZ T t 44 0 1513 551 094 F 44 0 1513 568 336 E info jouleuk co uk W www jouleuk c...

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