JOVY Systems Jetronix-Eco, Operating Manual

Page 1: ...sign rights and all other intellectual property rights of whatsoever nature contained herein are and shall remain the sole and exclusive property of Jovy Systems Limited The information furnished herein is believed to be accurate and reliable However no responsibility is assumed by Jovy Systems Limited for its use or for any infringements of patents or other rights of third parties resulting from ...

Page 2: ...X ECO FIELD OF APPLICATIONS 5 2 Jetronix Eco Technical Data 6 2 1 PRODUCT TECHNICAL SPECIFICATION 6 2 2 JETRONIX ECO MAIN PARTS DESCRIPTION 7 2 3 OPERATING PRECAUTION 12 2 4 SAFETY INSTRUCTIONS 12 3 Initial Setup 13 3 1 MACHINE PACKAGE CONTENTS 13 3 2 MACHINE INITIAL SETUP 13 4 Operating instructions 14 4 1 GETTING STARTED 14 4 2 PROCESS PROFILE PARAMETERS 16 5 Warranty Policy 20 6 Getting the Tec...

Page 3: ...d Chapters contain all what s related to the Product features Technical Data Safety precautions Product initial Set up operating instructions and warranty policy ends how to get the Technical support Table of content in the soft copy version is dynamic cross reference Right click over any content then Ctrl Right click will direct the reader to the content location For more detailed information reg...

Page 4: ...s the only reference for using Jetronix Eco it is recommended to read it carefully before using the product 1 2 Jetronix Eco Features Powerful machine max heating power 3200 watt PID temperature control based microprocessor technology Three heating zones Reflow zone Inner preheating zone and Outer preheating zone Close loop heating environment Upper heater can move Up Down In Out and rotate 180 Tw...

Page 5: ...cations BGA on Flex printed circuit PTH connectors card slots and sockets Metal components housing Micro lead frame PBGA with heat sink Processor plastic sockets Metal Shielding CSP and fine pitches BGA Plastic PLCC Through hole sockets Heavy Mass CCGA CBGA Under fill or epoxy coated components QFN VQFN and advanced design QFN Package over package POP Graphical widescreen LCD ...

Page 6: ...r size 80 80 mm Lower heater power 2800 watt Jetronix special made Lower heater size 245 245 mm Total power 3200 watt Control Method PID controlling method Light source Built in flexible tube 1 Watt LED Thermocouple type K type Built in Flex tube LCD Type 128 64 Pixel Graphical LCD Power Supply 230 Volt AC 50 60 Hz USB connectivity USB 2 0 Suction Pump 60 90 dpi Lifting power up to 150 gm Cooling ...

Page 7: ...PCB size is 219mm x 315mm The PCB holder base fastener is known to stop the movement after placing the PCB over the holder PCB clamp to tighten the PCB over the holder and the fastener screw is to prevent the PCB from moving or sag during the heating process PCB clamp to be open before placing the PCB There are four movables along the clamp rail for fixing the PCB from its flat edges PCB clamp to ...

Page 8: ...iption Upper heater Arm move Forward and Backward The F B Knob driver controls the movement through gears and two roll bars Upper Heater Block moves Upward and Downward The U D knob driver controls the movement through gears and two roll bars Upper Heater Block with Arm together Rotate 180 from Left to Right and reverse L R rotation fastener Stop the arm and make it non movable ...

Page 9: ...Eco Operating Manual Page 9 of 22 Jovy Systems 2013 All rights reserved Upper heater Block safety fastener Upper heater Arm L R rotation fastener Upper heater Block fastener 2 2 3 Heaters Technical Details Lower Heaters segmented in Two Zones Total Heaters Power is 2800 watts ...

Page 10: ...400 watts Lower Heating Zone 3 Sides Heating Area Two heaters of 60mm x 120mm with total power of 800 watts 400 watts x 2 and Two heaters of 60mm x 240mm with total power of 1600 watts 800 watts x 2 Upper Heating Zone 1 Upper heating Area One Heater of 80mm x 80mm with total power of 400 watts 2 2 4 Machine peripherals K type thermocouple embedded inside Flexi tube for easy placement over the PCB ...

Page 11: ...nside Flexi tube for free easy placements Cross flow cooling fan directed above the lower heaters level and under the PCB level to provide cooling air carpet without direct effect to the PCB or the Process Large PCB supports in two pieces to prevent PCB damage during the heating process The suction Pen with high power of 60 dpi to 90 dpi lifting objects up to 150gm weight ...

Page 12: ...r information or technical inquiries please write to support jovy sys com 2 4 Safety instructions Fire and explosion hazard The upper heating element and the lower heating element become very hot during operation Flammable objects liquids and gases must be removed from the work area of the device Do not use the system to heat any liquids or containers under pressure Batteries and electrolyte capac...

Page 13: ...cludes all needed operational files 3 2 Machine Initial Setup Take out the Basic Unit and put it on the horizontal worktable Please note that the machine weight is 30Kg Remove any plastic or packing materials or any residues might burn when switch the heaters first time Please make sure that the supply voltage accords with the rated voltage on the system nameplate then connect the power cord 230V ...

Page 14: ...ose settings scrolling Up Down thourgh the UP and Down press buttons to change the setting parameter press Right to increase or Left to decrease the value or to toggle between the available choices Press Enter for Settings Menu Press to return to Menu or canel the input Settings Menu include the following function parameters o Safety set point at this temperature value all heaters will turn off an...

Page 15: ...he fan after process Profile ends OFF to run the fan o Temperature Unit to set temperature reading display in C or F o Keypad Tone On to activate audiable sound with each press at any key pad button OFF to deactivate the audiable sound o TC1 is the default Main Thermocouple reading Built in machine thermocouple to choose the optional thermocouple as main TC choose TC2 ...

Page 16: ...st 1 stage Preheat stage is preprogramed and heaters power predefined while the other user define the hetars power for each zone From Main Menu choose Profiler and press Enter Then create a profile The first screen to Define the process profile stages if the preprogramed preheat stages needed press ON If the process profile stages all to be defined by user the Preheat stage should be OFF The requi...

Page 17: ... To set a stage s parameter press Up or Down button to the parameter location change the input value increase by press Right button decrease by press Left button In each stage parameters are as follow Stage ends temperature value Time in ends temperature Dwell time Upper heater power Level from 0 to 100 Middle heater power Level from 0 to 100 Side heaters power Level from 0 to 100 4 2 2 Save proce...

Page 18: ... from letters A to Z or Numbers 0 to 9 the Name is 5 digits length 4 2 3 Run a Process Profile Run a Process Profile just after create new one the Process Profile could not be saved after running by chose Run instead of Save or Run a Saved Process Profile saved in machine Memory The Process Profile parametters will be displayed to ensure the settings before running the choosed profile The Running ...

Page 19: ...he Process profile time displayed in seconds 4 2 4 Delete a specific Process Profile Delete specified one Process Profile from the machine memory by chose Erase then chose the profile number and confirm Delete 4 2 5 Erase all profiles in machine memory Delete all Process Profiles saved in machine memory in one step by chose Format and confirm Delete all A message will be displayed that no profiles...

Page 20: ... and warranty as follows The complete machine has a warranty period of 6 months from the time of purchase The package include extra spare 3 heaters from each heaters type easy to install Warranty applied only from machines sold through our official distributors or authorized resellers We provide online troubleshooting support and technical advice service through the web site www jovy sys com by su...

Page 21: ... the Technical Support For after sales service at utmost levels and Jovy Systems customer care we have many support ways in the following points Many process profiles for the common applications White papers Videos Live support through SKYPE We also support software and drivers for the any updates Visit www jovy systems com and enjoy the priorty in support ...

Page 22: ...C 1 Main Thermocouple TC 2 Optional Thermocouple SP Temperature value for process profile Stage s end Zone1 Upper heater heating zone Zone2 Middle heater heating zone Zone3 Side heaters heating zone C Celsius F Fahrenheit OFF For exclude the preheating stage from the process profile ON For include the preheating stage as one of process profile stages Sec Seconds ...