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SCENECONTROL 100 OPERATING INSTRUCTIONS

 

 

 

 

Introduction 

The SceneControl 100 Motorized Rigging control system offers flexible control of fixed or variable-speed rigging 

winches.   It uses a touchscreen operator interface, and offers simple modes of operation for rapid, easy use.  A 

number of powerful features provide great flexibility of operation.  

The control system is designed to enable the safe operation of the motorized equipment.  It is crucial that, before 

operating any stage equipment, all operators should be given the necessary training and should then work only 

under the direction of qualified supervisors. Stage equipment can be hazardous when improperly operated and 

maintained.  

While there are a number of principles that guide the safe operation of rigging equipment, there is one that will be 

reiterated throughout this manual: 

WATCH THE PIECE! 

Whenever a set is being moved by the motorized rigging system, make sure that the operator can see the entire 

piece throughout its path of travel.  If the operator cannot see the entire piece, or the entire path, then spotters 

must be positioned to supplement the operator's view.  All spotters must be in clear and reliable communication 

with the operator throughout the move.  This is the level of vigilance that is necessary to safely operate rigging 

equipment.  Whenever you see the words “WATCH THE PIECE!” take a second to make sure you are paying 

attention to the important stuff - the moving iron, not the flashing pixels! 

While the information in this manual will not cover all possible situations (nor, due to the nature of theatre, could 

such instructions be possibly written), it is intended to provide a guide to the safe and efficient operation of the 

furnished stage equipment and its routine maintenance. No manual can replace constant vigilance and common 

sense. 

A routine maintenance schedule should be established and followed and appropriate records should be 

maintained. 

  Learn the feel, sound, and even the smell of your equipment so that you will immediately sense when 

something is not correct. 

 

Study the capacities and capabilities of each system and its components. 

 

Thoroughly learn and practice the proper operating procedures. 

  Before operating any equipment, inspect the machinery area, examine the equipment, and look for any 

existing conditions which may affect proper operation or which could be affected by its operation. For 

example, is anything fouling the equipment or in the path of its intended travel? 

Further, any problem noticed during setup or operation of the stage equipment should be corrected 

IMMEDIATELY. Someone’s life could be at stake.  We suggest that emergency procedures be established in 

case of fire or injury and that periodic drills be held. 

In addition to routine maintenance, we strongly recommend that a qualified rigging firm be engaged to perform 

periodic inspections and to correct any deficiencies discovered.  These firms have personnel who are trained to 

spot present hazards and many “potential” hazards. Routine maintenance also prolongs the useful life of 

equipment and keeps it operating at peak efficiency for the quietest possible operation and so that less effort is 

required on the part of the operator. 

  Design, Manufacture and Installation of Theatrical Equipment Worldwide 

(315) 451-3440   

   Fax (315) 451-1766   

   

www.jrclancy.com

 

Rev 3: October 7, 2009 

Summary of Contents for SCENECONTROL 100

Page 1: ...ture and Installation of Theatrical Equipment Worldwide 315 451 3440 Fax 315 451 1766 www jrclancy com Rev 3 October 7 2009 SceneControl 100 Motorized Rigging Control System Operating Instructions 2009 J R Clancy Inc ...

Page 2: ... STARTERS 2 LIMIT SWITCHES 3 End of travel limits 3 Limit switch types 3 WALL MOUNT CONTROL STATION 3 PORTABLE CONTROL PENDANT 4 System Operation 5 BASE SCREEN MULTIPLE WINCH SYSTEMS 5 WINCH BASE SCREEN 5 WINCH OPERATION DIRECT CONTROL 6 WINCH OPERATION TARGET CONTROL 7 RECORDING PRESETS 7 STATUS PAGE 8 PARAMETER PAGE 9 LOAD SENSE PARAMETERS PAGE 10 Load Learning 11 SYSTEM PRESETS PAGE 12 SYSTEM P...

Page 3: ...ature of theatre could such instructions be possibly written it is intended to provide a guide to the safe and efficient operation of the furnished stage equipment and its routine maintenance No manual can replace constant vigilance and common sense A routine maintenance schedule should be established and followed and appropriate records should be maintained Learn the feel sound and even the smell...

Page 4: ...systems the system control panel is located on the face of the logic cabinet In systems operated through a portable control pendant the control pendant receptacle may be located on the logic cabinet or at a remote location System Components EMERGENCY STOP SYSTEM The Emergency Stop system is operated through latching mushroom head Emergency Stop buttons in the control system These are located as re...

Page 5: ...mechanism Each rotary limit switch has four elements up overtravel up down and down overtravel Direct struck limit switches are struck by a piece of the driven mechanism e g a moving drum flange or a cam mounted on the counterweight arbor cable clew or lift guide WALL MOUNT CONTROL STATION The SceneControl 100 wall mount Control Station is the main control point for the motorized rigging system It...

Page 6: ...used to control motion rather than the panel mounted pushbuttons The upper left button is GO UP the button immediately below that is GO DOWN and the bottom button on the left side is GO TARGET These button operate in Deadman mode just like the panel mounted pushbuttons the buttons must be pushed and held to initiat the button will cause the move to stop In systems where there are both a wall mount...

Page 7: ...the keypad the new value will be transferred to the TARGET field and the keypad will close shows whether load sensing is on or off for that winch The function of the SYSTEM PRESET PAGE button is covered in a later section of this manual If the Scenecontrol 100 is set up selection page is needed WINCH BASE SCREEN Each winch controlled by the system has a base screen associated with it An area at th...

Page 8: ...rn to the winch selection page WINCH OPERATION DIRECT CONTROL When a winch base screen is opened up the current position is displayed in the POSITION and TARGET fields and the default speed is displayed in the SPEED field variable speed winches only To run the winch up or down from this point push and hold the GO UP or GO DOWN button on the control station The winch will accelerate to the default ...

Page 9: ...he desired target and speed on the motor base screen as described in the previous section Next open the Preset Record screen by touching the PRESET RECORD touchbutton on the winch base screen Preset recording is a password protected function If a password is not currently active the login screen will pop up prompting you to enter a user name and password using the on screen keyboard Design Manufac...

Page 10: ... the motor brake is released winch in motion grey when it is applied winch stopped UP LIMIT Red when the winch is on the up limit switch green if it is not on the limit DOWN LIMIT Red when the winch is on the down limit switch green if it is not on the limit FAULT WARNING Red when there is a drive fault or warning grey otherwise In case of a fault the drive must be reset before it can be reference...

Page 11: ...r is not logged in touching a numeric entry field will pop up the user name and password entry fields To enter the user name touch the user name field an alphanumeric keypad will appear Use this to key in the appropriate user name then press the ENTER key on the keypad Follow the same procedure in the password field to enter the password When these values are entered the display returns to the win...

Page 12: ...ce calculated into target moves for the winch when moving up in decimal feet DN OFST d speed winches only The down offset is the stopping distance ca the winch wh wn in decimal feet NEW POS Entry field used with system level privileges to set a new position MAX SPD variable speed winches only The maximum speed of the winch in feet per minute MIN SPD variable speed winches only The minimum speed of...

Page 13: ...ceptable variance from moment to moment during movement initially should be set to 10 to eliminate false tripping LOAD MAX Maximum load pounds The largest load imposed on the system during load learning inclu acceleration and deceleration loads cable weight pickup etc May be manually adjusted after load learning LOAD MIN Minimum load pounds The smallest load imposed on the system during load learn...

Page 14: ... Each winches in that preset To run a system preset touch the desired preset selection button SYS P 1 through SYS P 8 When selected the system preset comment recorded with that preset will display at the top of the page SET PREVIEW touchbutton This will open the There is a green indicator next to each winch that is enabled for this system preset The positions of all winches are shown in the column...

Page 15: ...SET NUMBER prompt A numeric keypad will pop up Key in a preset number 1 8 and press the ENTER key to enter it Next touch the field to the right of the ENTER PRESET COMMENT prompt An alpha keyboard will pop up Use this keyboard to enter a preset comment up to 16 characters long and press the ENTER key to enter it Next touch the selection buttons next to the winch names to select the desired winches...

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