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SCENECONTROL 100 OPERATING INSTRUCTIONS

 

 

 

 

LIMIT SWITCHES 

End-of-travel limits 

Each axis is equipped with end-of-travel limit switches.  End-of-travel limits are classified by their function, either 

as normal limits, or overtravel limits.   The normal limits stop motion in the selected direction, but permit motion in 

the opposite direction.  Each normal limit is backed up by an overtravel (or ultimate) limit; striking an overtravel 

limit will cause the starter control power be cut off, preventing all motion of the winch.  This is not a normal 

situation, and a careful inspection of the winch must be conducted to determine the reason an overtravel limit 

switch was activated.  A maintenance procedure is required to clear this condition. 

Both normal limits and overtravel limits are tied into the system control in all modes of operation, whether 

operating from the main control system or from the maintenance controls on the motor control cabinet.   

Limit switch types 

Limit switch functions can be accomplished either with direct-struck limit switches, or with rotary limit switches.  

Rotary limit switches are mechanically coupled to the winch drive mechanism.  Each rotary limit switch has four 

elements (up overtravel, up, down, and down overtravel).   Direct-struck limit switches are struck by a piece of the 

driven mechanism (e.g. a moving drum flange, or a cam mounted on the counterweight arbor, cable clew, or lift 

guide). 

WALL-MOUNT CONTROL STATION 

The SceneControl 100 wall-mount Control Station is the main control point for the motorized rigging system.  It 

contains the following controls: 

POWER keyswitch - Used to turn the control 

system power on or off.  Key can only be 

removed when switch in the off position. 

  Design, Manufacture and Installation of Theatrical Equipment Worldwide 

(315) 451-3440   

   Fax (315) 451-1766   

   

www.jrclancy.com

 

Rev 3: October 7, 2009 

lay screen. 

EMERGENCY STOP - red latching mushroom-

head button– pushed in to initiate an emergency 

stop condition, pulled out to release and enable 

normal system operation.  

UP, DOWN, and GO TARGET buttons - 

momentary-action buttons which are pushed 

and held to execute an action, previously 

selected on the disp

SPEED - spring-return-to-center joystick control, 

used to speed up or slow down the execution of 

an action (variable-speed systems only). 

DISPLAY - the touchscreen display contains the 

control selections and status displays to operate 

the system.  Following sections of this manual 

detail operation of the system through the use of 

the display screen pages. 

Summary of Contents for SCENECONTROL 100

Page 1: ...ture and Installation of Theatrical Equipment Worldwide 315 451 3440 Fax 315 451 1766 www jrclancy com Rev 3 October 7 2009 SceneControl 100 Motorized Rigging Control System Operating Instructions 2009 J R Clancy Inc ...

Page 2: ... STARTERS 2 LIMIT SWITCHES 3 End of travel limits 3 Limit switch types 3 WALL MOUNT CONTROL STATION 3 PORTABLE CONTROL PENDANT 4 System Operation 5 BASE SCREEN MULTIPLE WINCH SYSTEMS 5 WINCH BASE SCREEN 5 WINCH OPERATION DIRECT CONTROL 6 WINCH OPERATION TARGET CONTROL 7 RECORDING PRESETS 7 STATUS PAGE 8 PARAMETER PAGE 9 LOAD SENSE PARAMETERS PAGE 10 Load Learning 11 SYSTEM PRESETS PAGE 12 SYSTEM P...

Page 3: ...ature of theatre could such instructions be possibly written it is intended to provide a guide to the safe and efficient operation of the furnished stage equipment and its routine maintenance No manual can replace constant vigilance and common sense A routine maintenance schedule should be established and followed and appropriate records should be maintained Learn the feel sound and even the smell...

Page 4: ...systems the system control panel is located on the face of the logic cabinet In systems operated through a portable control pendant the control pendant receptacle may be located on the logic cabinet or at a remote location System Components EMERGENCY STOP SYSTEM The Emergency Stop system is operated through latching mushroom head Emergency Stop buttons in the control system These are located as re...

Page 5: ...mechanism Each rotary limit switch has four elements up overtravel up down and down overtravel Direct struck limit switches are struck by a piece of the driven mechanism e g a moving drum flange or a cam mounted on the counterweight arbor cable clew or lift guide WALL MOUNT CONTROL STATION The SceneControl 100 wall mount Control Station is the main control point for the motorized rigging system It...

Page 6: ...used to control motion rather than the panel mounted pushbuttons The upper left button is GO UP the button immediately below that is GO DOWN and the bottom button on the left side is GO TARGET These button operate in Deadman mode just like the panel mounted pushbuttons the buttons must be pushed and held to initiat the button will cause the move to stop In systems where there are both a wall mount...

Page 7: ...the keypad the new value will be transferred to the TARGET field and the keypad will close shows whether load sensing is on or off for that winch The function of the SYSTEM PRESET PAGE button is covered in a later section of this manual If the Scenecontrol 100 is set up selection page is needed WINCH BASE SCREEN Each winch controlled by the system has a base screen associated with it An area at th...

Page 8: ...rn to the winch selection page WINCH OPERATION DIRECT CONTROL When a winch base screen is opened up the current position is displayed in the POSITION and TARGET fields and the default speed is displayed in the SPEED field variable speed winches only To run the winch up or down from this point push and hold the GO UP or GO DOWN button on the control station The winch will accelerate to the default ...

Page 9: ...he desired target and speed on the motor base screen as described in the previous section Next open the Preset Record screen by touching the PRESET RECORD touchbutton on the winch base screen Preset recording is a password protected function If a password is not currently active the login screen will pop up prompting you to enter a user name and password using the on screen keyboard Design Manufac...

Page 10: ... the motor brake is released winch in motion grey when it is applied winch stopped UP LIMIT Red when the winch is on the up limit switch green if it is not on the limit DOWN LIMIT Red when the winch is on the down limit switch green if it is not on the limit FAULT WARNING Red when there is a drive fault or warning grey otherwise In case of a fault the drive must be reset before it can be reference...

Page 11: ...r is not logged in touching a numeric entry field will pop up the user name and password entry fields To enter the user name touch the user name field an alphanumeric keypad will appear Use this to key in the appropriate user name then press the ENTER key on the keypad Follow the same procedure in the password field to enter the password When these values are entered the display returns to the win...

Page 12: ...ce calculated into target moves for the winch when moving up in decimal feet DN OFST d speed winches only The down offset is the stopping distance ca the winch wh wn in decimal feet NEW POS Entry field used with system level privileges to set a new position MAX SPD variable speed winches only The maximum speed of the winch in feet per minute MIN SPD variable speed winches only The minimum speed of...

Page 13: ...ceptable variance from moment to moment during movement initially should be set to 10 to eliminate false tripping LOAD MAX Maximum load pounds The largest load imposed on the system during load learning inclu acceleration and deceleration loads cable weight pickup etc May be manually adjusted after load learning LOAD MIN Minimum load pounds The smallest load imposed on the system during load learn...

Page 14: ... Each winches in that preset To run a system preset touch the desired preset selection button SYS P 1 through SYS P 8 When selected the system preset comment recorded with that preset will display at the top of the page SET PREVIEW touchbutton This will open the There is a green indicator next to each winch that is enabled for this system preset The positions of all winches are shown in the column...

Page 15: ...SET NUMBER prompt A numeric keypad will pop up Key in a preset number 1 8 and press the ENTER key to enter it Next touch the field to the right of the ENTER PRESET COMMENT prompt An alpha keyboard will pop up Use this keyboard to enter a preset comment up to 16 characters long and press the ENTER key to enter it Next touch the selection buttons next to the winch names to select the desired winches...

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