Judo i-soft TGA 2, Installation And Operating Instructions Manual

Page 1: ...Read before use and store Installation and operating instructions JUDO i soft TGA 2 Fully automatic water softening system Valid for EU countries and Switzerland Language English ...

Page 2: ...onfidence you have shown in us by purchasing this device In purchasing this fully automatic water softening system you have procured a state of the art device This device is suitable for use in cold drinking water up to a maximum water and ambient temperature of 30 C Every device has been carefully checked prior to supply Nevertheless if difficul ties occur please contact your respon sible custome...

Page 3: ...JUDO i soft TGA 2 3 ...

Page 4: ...on and safety overflow hose 15 5 Operation 16 5 1 Control panel 16 5 2 Menu functions 16 5 3 Start of operation 17 5 4 Menu structure 21 5 5 Function description 22 5 6 Filling with salt 22 5 7 Leakage alarm 23 5 8 Potential free signal relay 26 5 9 Integration of the water softening system in building control systems 26 5 10 Connectivity module accessory 26 5 11 Conversions changes spare parts 27...

Page 5: ...le to fulfil the instructions referred to in the installation and operating instruc tions as well as country specific regulations Alongside the operating instructions and the legal regulations applicable in the country and place of use in respect of accident pre vention the recognised technical regula tions for safe and professional work must be observed Therefore these operating instructions must...

Page 6: ...ent due to leaks Any working methods that might endanger safety must be avoided Non observation of these operating instruc tions and the safety instructions herein may endanger persons as well as the environ ment and the device itself 1 3 Units used The following units which do not form part of the SI Système International d Unités sys tem are used Quan tity Unit Conversion Nomi nal di ameter 1 co...

Page 7: ...scribed in these operating instructions The water softening system must only be used as intended in a technically fault free state while maintaining safety and hazard awareness and in compliance with the oper ating instructions Ensure that malfunctions are rectified immediately So that the waste water can be safely drained away both during operation and also in the event of a possible system defec...

Page 8: ... shocks to people Therefore elec trical devices furnishings and equipment in the vicinity must be splashproof and or com ply with the legal regulations for wet areas ATTENTION see chapter 1 2 Safety instructions and dangers due to non observation Caution when touching without the cover During operation electronic components can become hot Also there is a danger due to moving parts Potential free o...

Page 9: ...tion exchangers in drink ing water installations All materials are hy gienically and physiologically harmless Plastics fulfil the KTW Guideline Guideline for the Hygienic Assessment of Organic Ma terials in Contact with Drinking water of the German Federal Environmental Agency UBA Metallic materials fulfil the require ments of DIN 50930 6 Effect of metallic ma terials on the quality of drinking wa...

Page 10: ...on of the water softening system upstream of the water meter is forbid den 4 1 2 Installation position ATTENTION see chapter 1 2 Safety instructions and dangers due to non observation Always install the water softening system in an upright position 5 If this is not observed incorrect functioning may result 4 1 3 Power supply ATTENTION see chapter 1 2 Safety instructions and dangers due to non obse...

Page 11: ...age Therefore when installing ensure that no large forces act on the pipe rotary flange fit ting or water softening system 4 3 Installing the wall support components The wall support ensures safe support of the device and in this way prevents rotation of the device around the pipe The mounting of the wall support order no 2201397 is described in more detail in the corresponding installation instru...

Page 12: ...ng system back approximately 30 in a clockwise direc tion Fully tighten the four M6 130 hexagon socket head screws see fig 7 II After installation of the water softening sys tem screw out the wall support until it touch es the cladding of the water softening sys tem and the device hangs vertically on the wall 4 5 Installation of the bypass valve accessory If a bypass valve is used between the rota...

Page 13: ...st point towards the bypass valve If this is not observed water leaks may occur This can result in water damage to the building fur nishings and equipment Raise the water softening system and swivel approximately 30 in an anti clockwise direction Position the water softening system on the G labelled flange of the bypass valve so that the screw heads project through the bayonet holes see fig 7 I Sw...

Page 14: ...irection up to the stop The salt reservoir can be placed below the water softener or next to it on the floor Fig 9 Connection of the water softening system with the salt reservoir 1 2 Marking arrow unlocked Marking arrow locked Lance Salt reser voir Note the marking arrow In doing so the arrow must point to the side see fig 9 Note the marking arrow The arrow must now point to the front side of the...

Page 15: ...ste water hose with 11 mm outside diameter must not be routed any higher than the control head The hose length must not exceed 3 m The safety overflow hose with 19 mm out side diameter must be routed with a steady drop to the water trap If for on site reasons a steady slope to the water trap can not be realized then a pump ing equipment which is resistant to saltwa ter must be installed to pump up...

Page 16: ...epted using the OK key Sub menus Regeneration manual regeneration start see chapter 5 3 2 Manually starting regeneration of the water softening system Leakage alarm Only visible if leakage alarm is activated To activate see chapter 5 7 1 Start sleep mode Fig 11 Control panel of the water softening system Access to the main menu see chapter 5 2 Menu functions Scroll up in the menu Increase value Sc...

Page 17: ...s and fault indications software ver sion hardware version the date for the next necessary service and the current instanta neous water flow 5 3 Start of operation To shorten commissioning fill approxi mately 5 litres of water into the salt res ervoir until just above the intermediate floor Fill 25 50 kg of regenerating salt into the salt reservoir The regenerating salt must as a minimum comply wi...

Page 18: ...lay shows the status again see fig 13 5 3 3 Desired water hardness set ting The water softening system is pre set to a desired water hardness of 10 e Another de sired water hardness is set as follows Press key The display shows the fol lowing Use the key to reduce the desired water hardness set and the key to increase it The step size is 1 e The desired water hardness value chosen is saved by pres...

Page 19: ...affected by this Their limit val ues are much higher partially greater than 1000 mg sodium per litre If the calculated total sodium content ex ceeds the valve permitted by the drinking water legislation of 200 mg l then it can be corrected by increasing the desired water hardness Based on the raw water hardness and de sired water hardness the electronics deter mine the sodium content The electroni...

Page 20: ...s can be adapted as follows Press the key 1x and then 2x The display shows the following Press key OK 1x and then key as often as necessary until the display indicates the following Press the OK key The display shows the following Use the key to reduce the measured re sidual hardness value and the key to in crease it The step size is 1 e The chosen residual hardness setting is saved by pressing OK...

Page 21: ...JUDO i soft TGA 2 21 Operation 5 4 Menu structure Fig 14 Menu structure ...

Page 22: ... to DIN EN 14743 and DIN 19636 100 using miser salting Disin fection of the system takes place at regular intervals to prevent microbe contamination The small quantity of chlorine required for this is created electrolytically during regen eration from the absorbed brine 5 5 4 Control of regeneration Regeneration is performed automatically via wear free ceramic disc valves The regener ation sequenc...

Page 23: ...nly replenished once the salt reserve is completely used up the brine lev el may temporarily increase The suction process then lasts correspondingly longer If there is no longer any regenerating salt available or if the regenerating salt is not re plenished early enough the water softening system switches to miser operation The remaining reserve is then primarily used for disinfection of the ion e...

Page 24: ...g up of a swimming pool or garden pond Press key 1x and then key 1x The display shows the following Press the OK key The display shows the following After pressing the OK key sleep mode starts The display shows the following alternating with The time indication displays the remaining period in hours Pressing the OK key will exit the sleep mode Otherwise the leakage alarm will automati cally switch...

Page 25: ...ction system when the maxi mum water volume set for another limit value is reached The limit values must be set according to the respective consumption habits If under the normal consumption habits a limit value is regularly exceeded without a leak being pre sent the corresponding limit value can be reset to a larger value Typical adjustment values for a private household Main menu Settings Settin...

Page 26: ...ss key OK 1x and then key as often as necessary until the display indicates the following Press the OK key The display shows the following Press key or to change between Nor mally closed and Normally open The chosen setting is saved by pressing OK 5 9 Integration of the water softening system in building control systems The water softening system can be integrat ed via the potential free relay int...

Page 27: ...ry and frost free location The connection flange must be protect ed against dirt and damage Once the water softening system is fitted and started again it must be flushed and regenerated see chapter 5 3 Start of operation 5 14 Resetting to factory setting All customer settings e g desired water hardness and residual hardness correction can be reset to the factory setting in the fol lowing way Pres...

Page 28: ...appears if the calculated salt reserve falls below 5 kg see chapter 5 6 Filling with salt Attention Salt deficit Message appears after exceeding of the minimum chlorine flow see chapter 5 6 Filling with salt Attention Sodium limit val This message appears if due to raw water hardness and the desired water hardness setting the sodium limit value stipulated in the drinking water ordinance is exceede...

Page 29: ...e plastic parts resulting in embrittlement and even breakage Therefore do not use these types of cleaner Indication on the Cause Remedy Attention Fault Reg Drive Regeneration drive defective Notify customer service Unplug the power supply unit If fitted switch the bypass valve to bypass Attention Fault Salification Salting process de fective container overfilled or leak Check the brine level in th...

Page 30: ...ity ac cording to DIN EN 973 When replenishing the salt take appropriate hygiene measures Thus for example the salt packs should be cleaned before use so that no impurities can get into the salt dissolving container The re generating salt must be shaken into the salt dissolving container directly after undoing the packaging In doing so ensure that the salt dissolving container is not overfilled an...

Page 31: ...able in chapter 9 3 Graphs Operating pres sure Rated pressure 2 7 bar PN 10 Operating weight with full salt charge approx 75 kg Shipping weight approx 28 kg Rated flow 1 8 m h Flow pressure at min rated flow 2 bar Pressure loss at rated flow 1 bar Temporary max flow 3 5 m h Pipe connection 1 Rated capacity 1 2 mol Capacity per kg regenerat ing salt 6 mol Volume of the salt reservoir 50 kg Volume o...

Page 32: ... pos 1 with a raw water hardness of 25 e and a mixed water hardness of 10 e depending on the volumetric flow rate Fig 15 Pressure loss in normal operating position Waste water quantity related to 1 m of mixed water with 10 e depending on the raw water hardness Fig 16 Wastewater quantity ...

Page 33: ...JUDO i soft TGA 2 33 Data sheet Salt consumption related to 1 m of mixed water with 10 e depending on the raw water hardness Fig 17 Salt consumption ...

Page 34: ...r pipe downstream of the water softening system so that the water can be admixed proportionally with a JUL mineral solution The JUL mineral solutions contain sub stance components that stabilise the remain ing carbonate hardening components and create the conditions for formation of a ho mogeneous protective layer in the down stream pipe system These substance com ponents correspond in the prescri...

Page 35: ...JUDO i soft TGA 2 35 Data sheet Fig 19 Electronic control unit with fault message relay Setting the switching function see chapter 5 8 ...

Page 36: ...36 JUDO i soft TGA 2 Spare parts 10 Spare parts Fig 20 Spare parts JUDO i soft TGA 2 1 A 2 4 3 10 QR code 6 10 8 11 7 9 9 8 ...

Page 37: ...82 Wear part set Pressure regulator 1 2200582 88 Spare part set Injector 1 2201470 78 Spare part set Hoses complete 1 2200012 25 1 Power supply unit 24 V DC export 1 2210560 65 2 Lance 1 2202006 190 3 Cover of salt reservoir 1 2201480 35 4 Salt reservoir 1 2201986 AU2 6 Electronic control unit 1 2201875 315 7 I O module 2 16 RGB LCD 1 2201847 149 8 Cover panel including 4 snap rivets item 10 1 220...

Page 38: ...38 JUDO i soft TGA 2 Notes ...

Page 39: ...JUDO i soft TGA 2 39 Notes ...

Page 40: ...aufbereitung GmbH Filiaal Filiale BeNeLux Laarbeeklaan Av du Laerbeek 72 A1 B 1090 Brussel Bruxelles Tel Tél 32 0 24 60 12 88 Fax 32 0 24 61 18 85 e mail info benelux judo eu judo eu JUDO France S à r L 76 Rue de la Plaine des Bouchers Technosud F 67100 Strasbourg Tel 33 0 3 88 65 93 94 Fax 33 0 3 88 65 98 49 e mail info judo fr judo fr Installed by JUDO ECO SAFE The leakage protection to be combi...