Judo QUICKSOFT-DUO JQS-D, Installation And Operating Instructions Manual

Page 1: ...ating instructions and safety information before installing and putting the unit into service These Instructions must always be issued to the owner user Installation and Operating Instructions JUDO QUICKSOFT DUO Softener Model JQS D Valid for Canada Fig 1 JQS D ...

Page 2: ...reuschstraße 39 41 D 71364 Winnenden Germany For Inquires and Customer Service in North America please call 1 866 789 JUDO or e mail service judo online com Trademarks Trademarks used in this document are protected and registered trademarks of the respective holder JUDO Wasseraufbereitung GmbH D 71351 Winnenden All rights reserved Reprints even of extracts is only permitted with special written ap...

Page 3: ... instruction manual must be perma nently available at the place in which the filter is installed and used This instruction manual is intended to make it easier to familiarize yourself with this filter The instruction manual contains important information in order to safely properly and economically and operate this filter This Instruction Manual contains funda mental information which must be obse...

Page 4: ... the general danger symbols can result for example in the following risks Failure of important functions of the softener Danger to persons due to electrical and mechanical effects Danger to persons and the environment due to leaks Refrain from any unsafe working methods Failure to comply with this instruction manual and the safety information can not only result in dangers for people but can also ...

Page 5: ...e instruction manual The manufacturer supplier must always be consulted before using the softener outside the use limitations given in the instruction manual The softeners are only to be used in a tech nically perfect condition for their intended use safely and aware of the dangers and with full observance of the instruction manual Have any malfunctions corrected imme diately In order to be able t...

Page 6: ...ditions 2 2 Notes on special dangers 2 2 1 Electrical equipment installations Electrical devices equipment which are not splash proof and which are located near the softener can be damaged by water which escapes from the softener during regenera tion or improper use If the electrical devices installations are connected to the power supply a short circuit can also occur In this case there is a risk...

Page 7: ...rfaches e V technical scientific association for the gas and water industries in accordance with the requirements of DIN EN 14743 and DIN 19636 100 pres sure class PN10 150 psi for softeners cation exchangers in drinking water instal lations and are entitled to bear the DIN DVGW mark and DVGW GS mark see Fig 4 3 3 Materials used The materials used are resistant to the phys ical chemical and corros...

Page 8: ... the unit is installed must be dry and frost free Unauthorised persons must not have access to the softener ATTENTION see chapter Safety information and dangers due to non compliance The ambient temperature must not exceed 30 C 86 F In order to be able to safely discharge the wastewater regeneration in opera tion and in case of any defects that occur in the system precise compliance with the detai...

Page 9: ...llation height depends on the pipe layout The minimum installation height from the floor to the rotary flange is 15 inches The built in rotary flange must be installed in the direction of flow This is marked by a cast in arrow see Fig 5 Failure to comply with this means the softener cannot work ATTENTION see chapter Safety information and dangers due to non compliance The flange surface of the bui...

Page 10: ...ed anywhere above the unit or to the side if there is enough space between the pipe and wall Depending on conditions on site installation should be carried out ensuring sufficient access to the hand wheel 4 1 6 Fitting the wall support For further information please refer to the installation instructions for the wall support Fig 6 Bypass valve R pipe flange G unit flange Built in rotary flange Han...

Page 11: ...rflow must both be laid up to the wastewater sewer without any kinks Ensure free discharge above the wastewater channel or floor drain The waste water hose with 0 4 inches of outside diameters may not be shifted more highly than the control actuator The tube length may amount to maximally 120 inches Securely fix the loose end of the hose to the pipe or similar with the adhesive tape supplied The b...

Page 12: ...n the bypass valve ATTENTION For safety reasons the softener must be vented immediately after it is connected to the water system bypass valve is open The system is automatically vented during the first regeneration see chapter Commissioning After each connection to the power supply the electronics automatically perform a self test for approx 10 seconds After this has been success fully completed ...

Page 13: ...it of the raw water hardness is set using the DIP switch 21 contacts 1 to 4 see Fig 11 The allocated contact is moved downwards to make an adjustment Example raw water hardness 26 e Push contact 2 of the DIP switch 20 and contact 3 of the DIP switch 21 downwards see Fig 11 In this case the sum of the tens digit and the unit digit is 20 e 6 e 26 e For raw water hardnesses less than 10 e all the DIP...

Page 14: ... water hardness and the mixed water hardness set In accordance with the German Drinking Water Regulations of 1 1 2003 the limit value for sodium in drinking water is 200 mg l This does not apply to mineral and table water Their limit values are considerably higher some have values above 1000 mg of sodium per litre If the calculated total sodium content exceeds the value permitted under the Drinkin...

Page 15: ...anual pushbuttons Fig 12 Control lamps manual pushbuttons 12 Water flow rate yellow 13 Net green 14 Switch over yellow 15 Regeneration right green 16 Trouble red 17 Regeneration left green 18 Manual pushbutton to trigger regeneration 17 16 15 12 14 18 13 ...

Page 16: ... free ceramic discs The regen eration sequence is fixed by the geometry of the discs and therefore does not have to be re entered even in case of a power failure If a very high quantity of water is drawn off e g flush valve and this leads to a pres sure loss in the softener greater than around 12 psi 80 kPa an overflow valve integrated in the control head opens in order to allow hard water to pass...

Page 17: ...ewater quantity up until then approx 3 5 litres After this stroke the Backwash position Pos 3 is reached The resin is flushed from below upwards Duration 100 seconds wastewater 3 4 5 litres Then two strokes are performed again until the Initial Filtrate position Pos 5 is reached Here the resin is flushed from above downwards Duration 100 seconds wastewater 2 5 4 litres After two further strokes th...

Page 18: ...angers due to non compliance The water supply to the softener is inter rupted The main tap is closed or the bypass valve is switched over The softener must be stored in a dry frost free place when dismantled The connecting flange must be protected against dirt and damage If the softener is refitted and put back into service regeneration must always be carried out first see chapter Commis sioning D...

Page 19: ...on manually see chapter Commissioning Late salt refill During regeneration the driving wheel was manually turned The drive turns the driving wheel until the normal operating position is reached again Then the red control lamp goes out and the softener is again ready for use Operating error e g in the hardness setting Reset the DIP switch see chapter Com missioning Renewed fault signal 5 hours afte...

Page 20: ...973 Hygienic care is required when refilling salt For example the salt packages should be cleaned before use so that contaminations cannot get into the salt solution container The regenerating salt must be tipped directly from the opened package into the salt solution container Ensure that the salt solution container is not overfilled and that it is carefully closed again at the end of the work Pa...

Page 21: ...m operating pressure is lower in order to ensure the optimum function of the Softener Operating pressure Nominal pressure 29 102 psi 200 700 kPa PN 10 150 psi Operating weight when filled with salt approx 60 kg Shipping weight approx 20 kg Nominal flow rate up to 1 7 m h 7 5 gpm Flow pressure at nominal flow rate at least 29 psi 200 kPa Pressure loss at nominal flow rate 7 25 psi 50 kPa Short term...

Page 22: ...of 10 e depending on the volumetric flow rate Fig 13 Pressure loss in normal operating position Max possible quantity drawn off daily depending on the raw water hardness and a mixed water hardness of approx 10 e Fig 14 Amount drawn off daily Pressure loss psi Volumetric flow rate m h 14 5 11 6 8 7 5 8 2 9 Max quantity drawn off daily m Raw water hardness e ...

Page 23: ...ity related to 1 m of mixed water with 10 e depending on the raw water hardness Fig 16 Wastewater quantity Salt consump tion related to 1 m of mixed water with 10 e depending on the raw water hardness Fig 17 Salt consumption Max quantity continuously drawn off l h Raw water hardness e Wastewater l m Raw water hardness e Salt consumption kg m Raw water hardness e Permissible to DIN EN 14743 and DIN...

Page 24: ... 10 e zinced pipes and copper pipes can be laid Our recommendation Install a JUDO JULIA metering pump in the mixed water pipe downstream of the Softener in order to proportionately enrich the water with a JUL mineral solution The JUL mineral solutions contain active components which stabilise the residual carbonate constituents and create the pre requisites for developing a homogeneous protective ...

Page 25: ...JUDO QUICKSOFT DUO 25 JQS D Spare Parts 10 JQS D Spare Parts 1 3 148 9 6 103 88 7 2 26 4 5 80 106 17 16 15 12 13 14 24 20 25 11 18 112 28 23 10 36 ...

Page 26: ...26 JUDO QUICKSOFT DUO JQS D Spare Parts ...

Page 27: ...JUDO QUICKSOFT DUO 27 JQS D Spare Parts ...

Page 28: ... 12 Water flow rate display yellow 13 Net display green 14 Switch over display yellow 15 Regeneration right display green 16 Trouble display red 17 Regeneration left display green 18 Manual pushbutton to trigger regeneration 19 VSV screw upper part 1 1120345 20 Setting Raw water hardness unit digit 22 Cam operated switch 2 2200713 23 Driving wheel 1 1120394 24 Setting D F UK 25 Electrical circuit ...

Page 29: ...O ring 18x2 2 1 1200195 61 Clamping union nut 3 1140011 70 Control disc wheel 1 1120382 71 Cheese head screw M5x35 5 1650215 73 Cheese head screw M5x10 1 1621116 74 Expanding spring 2 1650186 75 Control housing cover 1 1120274 76 O ring 53x3 1 1200185 77 O ring 40x3 1 1200151 78 Driving slide ring 1 1420022 79 Driver 1 2200503 80 Wall support complete 1 2200500 86 Rate regulator 1 1620213 88 Intak...

Page 30: ... 112 HE contactor 1 2200715 113 Tool cover 1 2200444 114 O ring 43x3 1 1200187 115 Impeller with magnet 1 2200512 141 Solenoid valve cable 1 2200714 142 Electrode cable 1 2200716 148 Flexible hose 1 2200722 160 Spare parts kit for solenoid valve 1 2200580 161 Spare parts kit for drive 1 2200581 162 Spare parts kit for overflow valve 1 2200418 163 Spare parts kit for pressure reducer 1 2200582 164 ...

Page 31: ... Intake timeb minutes approx 3 minutes Wastewater produced litres approx 3 5 litres Rinsec 3 4 5 litres Initial filtrated 2 5 4 litres a Is completed by the customer service department S Total sum L extended salting period N normal regeneration K reduced salting period b Position 2 c Position 3 d Position 5 The values for intake time wastewater produced rinsing and initial filtrate apply to each r...

Page 32: ...rin ting All rights are reserved for modifications as a result of technical progress or further developments Claims with regard to models or products are excluded 1701743 2009 08 Installed by JUDO Water Treatment Inc 240 Lesmill Road Toronto ON M3B 2T5 phone 866 451 5836 416 451 1556 fax 866 761 3335 416 391 4275 e mail info judo online com www judo online com ...