JUKI AMS-210E Series, Engineer'S Manual

Page 1: ...40034836 No E369 02 ENGINEER S MANUAL Computer controlled Cycle Machine With Input Function AMS 210E Series ...

Page 2: ...n which are not covered in the Instruction Manual It is advisable to use the Input Instruction Manual relevant Instruction Manual and Parts List together with this Engineer s Manual when carrying out the maintenance of these machines In addition for the motor for the sewing machine with thread trimmer refer to the separate Instruction Manual or This manual gives the Standard Adjustment on the form...

Page 3: ...20 Floating amount of the thread tension disk 33 21 Second thread tension connection disconnection 35 22 AT unit connection disconnection 37 23 Wiper adjustment 39 24 Adjusting the pre load of the X Y table 41 25 Adjustment of the tension of the X timing belt 43 26 Adjustment to positions of X motor and Y motor Backlash adjustment to gear 43 27 Adjusting of the presser lower arm Motor type only 45...

Page 4: ...e parts according to sewing specifications and needle size used 174 9 Option list 175 1 Method of pedal switch cable set connections 182 2 Method of mechanical valve unit connections 184 10 Maintenance 185 1 Replacing the fuse 185 2 Changing the voltage specification 186 3 Greasing lock tight parts 187 4 Parts to which grease lock tight is applied 188 5 Replenishing the designated places with grea...

Page 5: ...ycle 21 Enlarging Reducing Allows a pattern to be enlarged or reduced on the X axis Y axis independently when sewing a pattern function Scale 1 to 400 times 0 1 steps 22 Enlarging Reducing Pattern enlargement reduction can be done by increasing decreasing either stitch length or the number of stitches method Only increase decrease of stitch length when pattern button is selected and CP 20 is used ...

Page 6: ...MEMO ...

Page 7: ...achine head Wiper switch Temporary stop switch Feeding frame Intermediate presser Thread stand Operation panel IP 400 or CP 20 Power switch Control box Foot pedal Manual pedal Excluding pneumatic type 2 Air regulator for pneumatic type only ...

Page 8: ...en can be performed COMMUNICATION key Changeover of the data input screen and the communication screen can be performed MODE key Changeover of the data input screen and the mode changeover screen which performs various detail settings can be performed Smart media card slot Close the cover for use Connector for RS 232C communication Variable resistor for color LCD Screen contrast can be adjusted Ad...

Page 9: ...ion presser height 4 Ready key This key changes over the setting state from the panel to the sewing state where the sewing machine actu ally operates Sewing LED This LED goes off at the time of setting state and lights up at the time of sewing state Changeover can be performed with Ready key Reset key This key is used for canceling error or returning the set value to the initial value Mode key Thi...

Page 10: ...otor Refer to 3 2 Removal of the main shaft motor and coupling 4 Loosen 2 set screws On this occasion be aware that the balancer may rotate due to loosened set screws 5 Loosen 2 set screws 6 Loosen 2 set screws On this occasion completely remove No 1 set screw of the set screws from the flat part of the main shaft 7 Loosen 2 set screws and 2 set screws 8 Pull out the main shaft in the direction of...

Page 11: ... Make sure that No 1 set screw touches the flat part of the main shaft 5 Press the hand pulley in the direction of Arrow F to engage the hand pulley gear A with the hand pulley gear B and secure them with 2 set screws 6 Mount the main shaft motor and coupling Refer to 3 2 Removal of main shaft motor and coupling 7 Secure the eccentric cam of the intermediate presser with 2 set screws Refer to 3 5 ...

Page 12: ...r removal of the coupling from the main shaft motor loosen 2 set screws on the main shaft motor side Caution The screw hole that can be seen first is No 1 set screw when the main shaft is turned in the forward direction A A A A A For loosening loosen No 2 set screw first and for tightening tighten No 1 set screw first No 1 set screw No 1 set screw 0 7mm A 7 No 2 set screw Procedures of disassembli...

Page 13: ...irection 2 For connecting the coupling to the main shaft motor 1 Provide a clearance of 0 7 mm between the coupling and main shaft motor 2 Apply No 1 set screw of the coupling to the flat section of the main shaft motor the main shaft and secure it 3 For engaging the coupling 1 Position the set screw No 1 set screw on the main shaft motor side between 2 set screws on the main shaft side and engage...

Page 14: ... No 1 set screws from the flat section of the oscillator shaft 2 Pull out the oscillator shaft in the direction of Arrow A 3 Remove the main shaft according to 3 1 Main shaft connection disconnection and remove the crank rod unit 9 22 1 to 22 6mm Face B No 2 set screw No 1 set screw C A E D Procedures of disassembling No 1 set screw No 2 set screw ...

Page 15: ...Lightly press the oscillator shaft in the direction of arrow C and the thrust collar in the direction of Arrow D and tighten 2 set screws Make sure that No 1 set screw touches the flat section of the oscillator shaft 5 Secure the oscillator according to 3 11 Oscillator gear positioning Caution 1 Make sure that no torque is applied by rotating the main shaft 2 When the crank rod unit is connected d...

Page 16: ...s and the clearance between the needle bar connecting and needle bar lower bushing is 4 6 mm 2 set screws of the crank balancer becomes horizontal position Axial direction Bring the main shaft eccentric cam into contact with the crank balancer 11 Standard Adjustment 4 6mm B A ...

Page 17: ...s that 2 set screws securing the balancer are horizontally positioned and the balancer is moved in the direction of Arrow B to make it into contact with the main shaft eccentric cam For tightening 2 set screws tighten them alternately 12 Adjustment Procedures Results of Improper Adjustment o If the mounting angle of the crank balancer is wrong vibration during sewing will be intensified o If the s...

Page 18: ... 5 Adjustment of intermediate presser cam 13 6 Adjustment of intermediate presser bar 13 5mm Standard Adjustment Standard Adjustment Align Align ...

Page 19: ...ew after ensuring that the needle passes through the center of the intermediate pressure Caution Be aware that the tightening pressure of the set screw should be from 2 16 to 2 75 N m 22 to 28 kgf cm o An excessive thrusting distance of the intermediate presser bar may damage the intermediate presser spring or cause poor presser lifting o Excessive tightening pressure may deform the intermediate p...

Page 20: ...crew of the setscrew should be removed completely separate from the flat part of the intermediate presser variable shaft 8 After the intermediate presser variable arm and the intermediate presser variable shaft have been pulled out in the direction of the Arrow B loosen the setscrew and pull out the intermediate presser variable shaft from the intermediate presser variable arm At that time both of...

Page 21: ...ate presser lifting cam thrust collar and the wave washer in the intermediate presser lifting shaft in this order and pass this assembly through the frame Mount the E ring on the intermediate presser lifting shaft 7 Pressing the intermediate presser lifting shaft in the direction of the Arrow C press the thrust collar in the direction of the Arrow G and tighten the two setscrews 8 Fix the intermed...

Page 22: ...ment C A B Start the Test Mode I10 IP 400 or CP 8 CP 20 and press twice after the completion of origin retrieval At that time there shall be coincidence between the center of the arm s left side hole C and the second screw of the intermediate presser variable arm D ...

Page 23: ... screw of the intermediate presser vari able arm is positioned in the center of the arm s left side hole C or below it If the screw seems to have been positioned above the cen ter return to Step 4 and repeat the above mentioned adjustments 7 If the second screw of the intermediate presser variable arm is not positioned in the center or lower loosen the setscrew of the sensor slit and turn this sen...

Page 24: ... 9 Intermediate presser drive arm 19 Close contact Intermediate presser bar Approx 3 6mm Standard Adjustment Refer to Instruction Manual 4 7 Intermediate presser height ...

Page 25: ... After the setscrew has been tightened confirm that there is no backlash in the intermediate presser adjusting arm in the forward and backward directions 5 Finally make adjustments of the intermediate presser stroke Refer to Instruction Manual III MAINTENANCE OF SAWING MA CHINE 1 4 Adjusting the vertical stroke of the intermediate presser o If there is no clearance there will be interference betwe...

Page 26: ... position of the lower shaft so that the set screw settles almost in the center of the flat section of the lower shaft 21 11 Oscillator gear positioning 1 When the oscillator is lightly swung by a finger in the direction of the arrow the oscillator is fixed in the center position of swinging No 1 screw No 2 screw No 1 screw A Standard Adjustment Standard Adjustment 0 1mm or less Face A C ...

Page 27: ...d 22 1 Loosen the two set screws and increase the backlash of the lower shaft gear Caution 1 If the lower shaft gear has insufficient backlash the oscillator does not swing correctly In such a case refer to 10 Lower shaft backlash adjustment and connection disconnection and provide a suffi cient backlash 2 The three set screws should have been loosened in advance In this case the second screw of t...

Page 28: ...the direction of the arrow A 4 Pull Part B upwards of the two lubrication pipes and Take them out of the oil tank 5 Release the clamp of the oil drain pipe 6 Loosen the set screw and take out the driver 7 Loosen the set screw 8 Remove the set screw and pull out the shuttle race adjust shaft 9 Pull the shuttle in the direction of the arrow C and take it out Standard Adjustment Procedures of disasse...

Page 29: ...ng the upper side of the oil drain pipe Hold the lubrication pipe with the pipe holder and fix it with the set screw At that time make sure not to let the lubrication pipe and the oil drain pipe come in contact with the thread cutter connector rod and the lower shaft 3 Fix the lubrication pipe to the bed by means of the harness band 4 Fix the two lubrication pipes and with the cord clamps and the ...

Page 30: ... Marker line for DP x 5 Marker line for DP x 17 with needle count higher than 22 Marker line for DP x 17 with needle count lower than 22 14 Adjusting the height of the needle bar 25 Standard Adjustment ...

Page 31: ...down to the lowest position loosen the needle bar connection screw and align the upper engraved line on the needle bar with the bottom end of the needle bar lower bushing 2 Change the adjusting position according to needle sizes Caution Be sure that torque is even after adjustment 26 Adjustment Procedures Results of Improper Adjustment ...

Page 32: ...an 22 is used Marker line for DP x 5 needle Marker line for DP x 17 needle with needle count higher than 22 Marker line for DP x 17 needle with needle count lower than 22 27 DP x 17 needle of which needle count is higher than 22 is used 0mm 0mm Standard Adjustment 0 05 to 0 1mm 7 5mm b A 0 5mm D C ...

Page 33: ... adjustment so that the blade point of the inner hook is aligned with the center of the needle and that the clearance be tween the front end of the driver and the needle is 0 mm be cause the front end of the driver receives the needle to prevent needle bending Then tighten the set screw securing the driver 6 Make adjustments so that the clearance C in the revolving direction attains 0 3mm to 0 6mm...

Page 34: ...to be tightly coupled Pull out the motor shaft in the direction of the arrow straightforward in order not to hurt the bearing At that time the cam may come down Handle it with care not to damage it 17 Thread trimmer and presser origin sensor adjustment When origin retrieval at start switch on is conducted in the test mode I07 IP 400 or CP 6 CP 20 the standard holes of the sewing machine frame A an...

Page 35: ... presser bar lifter sensor 5 Refer to 3 17 Thread trimmer and presser origin sensor adjustment and make sensor adjustments 1 Start the test mode I07 IP 400 or CP 6 CP 20 2 Tread on the pedal for the retrieval of the thread trimmer and presser bar lifter cam origin 3 Make sure that the standard holes A and B of the thread trimming motor stand are aligned with the standard hole C of the thread trim ...

Page 36: ...witch on in the test mode I07 IP 400 or CP 6 CP 20 press the key 6 to 8 times and the thread trimmer sensor is turned off IP 400 The contents on the operation panel change from to CP 20 The display of 10th digit on the operation panel changes from 1 to 0 31 CP 20 B A C Standard Adjustment ...

Page 37: ...e pedal and make origin retrieval for the thread trimmer cam Examine the sensor changeover position in the steps 3 and 4 above 6 Repeat the steps 2 5 above until the coincidence is secured Caution During adjustments check the clearances A B and C of the sensor slit and the sensor If the clearances seem to be insufficient use the set screws and to correct the gradient While taking this action conti...

Page 38: ... end to the tip of the thread cutter lever small is 18 5mm However there shall be a proper clearance toward the moving knife tip during needle thread clamp and feed forward 33 20 Floating amount of the thread tension disk When the sewing machine power supply is turned off AT solenoid is OFF the gap between AT thread tension disk is 0 6 1mm Close contact Standard Adjustment Standard Adjustment 4 mm...

Page 39: ...read tension Confirm that the thread tension disk are closed Caution When the tension releasing pin adjusting collar is rotated the thread section should not be engaged with the incomplete thread section of the thread tension re leasing pin The thrusting distance of the thread ten sion releasing pin should be 4 mm or less from the tension releasing pin adjusting collar If the amount of disc floati...

Page 40: ...read tension cap 3 Remove the nut and the tension releasing pin adjusting collar Then take out the thread tension disc pressing plate and three thread tension disc return springs 4 Pull out the second thread tension to remove it Arrow A 5 For reassembly follow the steps of 4 to 1 above 35 Procedures of disassembling A ...

Page 41: ...ing pin If you try to mount the second thread tension forcedly with the pin area left disengaged this may result in breakage in the thread tension pressing pin or malfunction 2 After the completion of mounting make adjustments of 20 Floating amount of the thread tension disk and 39 Adjustment of thread take up spring 1 Stroke adjustments 36 Procedures of assembling ...

Page 42: ...AT link unit rear Be careful not to drop the washer at that time 3 Lift the AT joint block of the AT unit upward to remove the block from the pin block H type or S type of the AT link unit rear 4 Draw out the AT link unit front from the plane side in the direction of the arrow E and remove it 5 Remove the two set screws and take out the AT solenoid unit 6 For reassembly follow the steps of 5 to 1 ...

Page 43: ...the AT joint is turned 4 times the feed move amount comes to attain 2mm 3 For the pin block of the AT link unit rear use the pin block for H type and the pin block for S type The wrong pin position may cause AT malfunction resulting in incorrect thread tension 4 After completion of all assembly work make sure that the thrust collar closely contacts with the AT sole noid unit If there is a clearanc...

Page 44: ... plate top surface Height of Intermediate Presser 1mm 10mm 15 to 20 V letter 1 When lowering the intermediate presser at the stop position after thread trimming needle height from the top surface of throat plate is 17 7 mm and pressing wiper link section A adjust the clearance between the center of needle and the inside of V letter of the wiper to 10 mm 2 Press wiper link section A on the way and ...

Page 45: ...gitudinal 10 mm and lateral positions of the wiper Then tighten setscrew o If the clearance between the wiper and needle is too small the wiper comes in contact with the needle due to uneven stop position of the main shaft causing needle breakage o If the clearance between the wiper and needle is excessive the wiper comes in contact with the intermediate presser and the wiper will damage the inter...

Page 46: ...24 Adjusting the pre load of the X Y table 41 When removing the X Y table assy from the sewing machine re adjustment of the pre load is necessary for the X axis only Standard Adjustment 9 8 to 39 2N Bed ...

Page 47: ...n adjust the retainer compensating torque between 9 8 to 39 2 N 1 to 4 kgf on both right and left sides 4 Tighten 4 set screws Retainer compensating torque This is a load necessary to move the race table after the retainer has come in contact with the X stopper This torque should be measured when the belt is slack before pulse motor installation 42 Adjustment Procedures Results of Improper Adjustm...

Page 48: ...7 84N 4mm 26 Adjustment to positions of X motor and Y motor Backlash adjustment to gear Standard Adjustment Standard Adjustment 1 Hold down the X motor in the direction of Arrow A and secure it 2 Hold down the Y motor in the direction of Arrow B and secure it A B ...

Page 49: ...plate 4 Hold down the Y motor in the direction of Arrow B and tighten 2 set screws that are positioned upper Then tighten 2 set screws that are positioned lower and 2 set screws securing the Y motor mounting plate o If the X motor or Y motor is held down inadequately feeding gear backlash is increased and needle location accuracy may be reduced In addition feeding error may be caused resulting in ...

Page 50: ... the presser lower arm Motor type only 45 28 Adjustment when the presser plate sheet is replaced Motor type only Apply grease Unevenness No good Standard Adjustment Standard Adjustment Close contact 0 3mm Close contact ...

Page 51: ...he two set screws o If the angle of the presser lower arm A and B is not equal it will cause loosening the arm asm screws or the breakage o If the clearance is too small be tween the presser lower arm A and the arm this can be a cause of maloperation during pushing down 46 1 Put an appropriate number of the spacers into the presser plate to make the presser plate sheet even 2 In regard to the appl...

Page 52: ... for pasting the presser plate sheet on the presser plate Apply grease after pasting the sheet 2 Bring the upper end of the slider into close contact with the presser plate Rear side of the sewing machine Standard Adjustment 2mm 2mm 21mm 2mm 2mm 14mm Rear side of the sewing machine Presser height adjusting screw 1306 2206 1510 2210 ...

Page 53: ...ight lightly press the slider to the presser plate when the presser goes up o If the position where the presser plate sheet was pasted is wrong abrasion of related components or peeling of the presser plate sheet may occur resulting in a feed error due to direct contact between the slider and presser plate o Wrong slider height may cause a feed error 48 Adjustment Procedures Results of Improper Ad...

Page 54: ...e speed controller mounted on the solenoid valve and make adjustments as described below Presser lifting tube label 1 A 2 A and presser lowering tube label 1 B 2 B Loosen the knob 2 and turn the knob 1 once fully to the right in order to make 3 turns to the left Since then tighten the knob 2 Standard Adjustment ...

Page 55: ...eed of lowering raising the work clamp foot turn the knob 1 counterclockwise 3 To decrease the speed turn the knob 1 clockwise o When the work clamp foot comes down the noise is big o The work clamp foot fails to rise 50 Adjustment Procedures Results of Improper Adjustment ...

Page 56: ...ical origin align the tip of the needle with the lateral position of the engraved dot of the origin Hole ø4 for positioning pin Tap M4 for setscrew 16 mm 36 mm 43 5 mm 63 5 mm A B D C 51 Standard Adjustment Standard Adjustment 87 5 mm 107 5 mm Origin marking for 1316 2206 Origin marking for 1510 2210 ...

Page 57: ...laced in Direction A from the needle tip loosen the two set screws and adjust the sensor mounting plate in Direction C After adjustments tighten the two set screws 5 When the engraved marking of the origin is found to be displaced in Direction B from the needle tip loosen the two set screws and adjust the sensor mounting plate in Direction D After adjustments tighten the two set screws Caution Aft...

Page 58: ... origin sensor When the feed is in the mechanical origin align the tip of the needle with the longitudinal position of the engraved dot of the origin 53 Standard Adjustment A B Main motor side rear Operator side front C D ...

Page 59: ...ng of the origin is found to be displaced in Direction A from the needle tip adjust the sensor mounting plate in Direction C Loosen the set screws and fix the set screws after adjustments 5 When the engraved marking of the origin is found to be displaced in Direction B from the needle tip adjust the sensor mounting plate in Direction D Loosen the set screws and fix the set screws after adjustments...

Page 60: ...bbin winder amount The position of the bobbin winder lover is based on the standard that it is 14 mm apart from the bobbin winder shaft Try to perform bobbin winding actually and make fine adjustments of the bobbin lever set screw in the directions of the arrows A and B so that the amount of thread winding becomes adequate recommended value 80 to 90 of the bobbin 55 Standard Adjustment Standard Ad...

Page 61: ... the amount of winding 1 If the amount of winding seems to be too much adjust the bobbin winder lever in the direction of the arrow B 2 If the amount of winding seems to be too less adjust the bobbin winder lever in the direction of the arrow A 3 If the winding state of the thread around the bobbin winder seems to be uneven loosen the nut and adjust the height of the thread tension control Example...

Page 62: ...rection of the arrow E After the best positioning has been se cured fasten the two set screws Caution If Part B B B B B and F F F F F is damaged this is the cause of thread breakage hangnail of thread stain on thread etc Therefore this part should be polished by the use of a buff or the like In particular the rear side should be handled with care 37 Shuttle felt Two pieces of the shuttle felt are ...

Page 63: ...e moving knife to fail to hook the needle thread o Too much motion to the left side will cause the moving knife to fail to hook the bobbin thread 1 If the shuttle felt seems to be protruded or it has been replaced with a new one push it in by means of tweezers or the like Caution Do not push it in excessively Align the height and the plane of the shuttle race 2 Confirm that the shuttle packing has...

Page 64: ...0 3m m Stroke The movable distance of the needle thread when the needle thread is pulled in the direction A until the thread take up spring stops 12 to 15 mm for S type 12 to 18 mm for H type Tension Adjust the thread take up spring tension in accordance with the thread tension Actually sew a material and adjust the thread take up spring tension to an appropriate value 59 Standard Adjustment Stand...

Page 65: ...remaining needle thread is shortened causing the needle thread to slip off the needle at the sewing start o If the stroke of the thread take up spring is smaller than the speci fied value Needle thread breakage will oc cur at the time of thread trimming when using a thin thread Caution If the thread take up spring interferes with the L shaped thread guide the thread take up spring may fail to retu...

Page 66: ...annot be seen from the open part of the needle thread clamp device try to move the needle thread clamp connector link by hand in the direction of A or B 2 Remove the four set screws of the needle thread clamp base and take out the needle thread clamp device Open part A B 61 Procedures of disassembling ...

Page 67: ...omplete and the needle is 3 3 to 3 7mm and 1 7 to 2 3mm respectively 3 If the distance seems to be inadequate loosen the four set screws and move the needle thread clamp device for adjustment Caution For the prevention of injury the distance should be checked only if the sewing LED is unlit Press the key twice after the power supply has been turned on 4 After the completion of the above mentioned ...

Page 68: ...rd the needle thread clamp becomes 0 Caution 1 The needle thread clamp position is known as the position returned by one step from the most advanced position when the key is pressed after the origin retrieval by the Test Mode I08 IP 400 or CP 7 CP 20 2 According to the thread clamp specifications the memory switch U69 may change S Type 0 H Type 1 63 Standard Adjustment C B A 3 to 4mm 1 7 to 2 3mm ...

Page 69: ...ting plate has been fixed check the above mentioned steps 2 to 4 6 Using 3 to 4 pulses repeat the steps 2 to 5 above until the clear ance A becomes 0 7 Tread on the pedal for needle thread clamp origin retrieval and define the most advanced position by pressing the key once 8 Confirm that the distances between the needle thread clamp support plate complete and the needle are kept at 3 to 4mm and 1...

Page 70: ...ad clamp base becomes 21mm for S Type and 16 5mm for H type 65 Standard Adjustment 2 Needle thread clamp notch F position When the needle thread clamp link complete is pressed in Direction C and Part B of the needle thread clamp support plate complete and the needle thread clamp begins to open the distance between the needle thread clamp and the needle thread clamp base becomes 23mm for S Type and...

Page 71: ...edle thread clamp and the needle thread clamp base the needle thread release timing becomes earlier and this can be a cause of unthreading at the beginning of sewing o If the distance is too short be tween the needle thread clamp and the needle thread clamp base the needle thread release tim ing is delayed and this can be a cause of needle thread end re maining on the rear side of the material o I...

Page 72: ...h data level 2 2 To select the memory switch button to be changed Select the data item D to be changed using the up and down scroll buttons C 3 To change memory switch data level 2 Memory switch data level 2 has 2 types of data items one is where a value is changed and the other is where a pictograph is selected The data items where a value is changed are colored pink and num bered such as and the...

Page 73: ...switch number with the and keys 3 Press the key when the memory switch number to be changed appears On this occasion the sew ing LED is turned on 4 Change the contents of the memory switch with the and keys 5 The factory settings can be restored with the key 6 Press the key to register the changes The sewing LED is turned off and the screen returns to the one where the memory switch number is sele...

Page 74: ... 2700 In case of with thread clamp 6 Sewing speed of 5th stitch 200 to 2700rpm 100rpm 2700 In case of with thread clamp 7 Thread tension of 1st stitch 0 to 200 1 200 In case of with thread clamp 8 Thread tension setting at the time 0 to 200 1 0 of thread trimming 9 Thread tension changeover timing 6 to 4 1 4 0 at the time of thread trimming 10 Sewing speed of 1st stitch 200 to 1500rpm 100rpm 200 I...

Page 75: ...ewing up 18 Counter motion selection counter 0 CP 20 only 1 Bobbin thread Down counter 19 Height of presser at the time of 50 to 90 1 70 2 step stroke 0 Without buzzer sound 20 Buzzer sound can be prohibited 1 Panel operating 2 sound 2 Panel operating sound error 21 Number of stitches of thread clamp 1 to 7 stitches 1 2 release is set 22 Clamping timing of thread clamp can 10 to 0 1 4 0 be delayed...

Page 76: ...t of sewing 26 Presser lifting motion at the end 0 With presser up of sewing can be set 0 1 Wuthout presser up 27 Origin retrieval can be performed 0 Without origin every time after end of sewing retrieval 0 other than cycle sewing 1 With origin retrieval 28 Origin retrieval in cycle sewing can 0 Without origin be set retrieval 1 Every time 1 0 pattern is finished 2 Every time 1 cycle is finished ...

Page 77: ... winding speed can be set 800 to 2000rpm 100rpm 1600 34 Motion method of wiper can be 0 Disabled selected 1 1 Enabled 35 Unit of sewing shape size change 0 input 0 can be selected Function for IP 400 only 36 Thread tension output time when 0 to 20 1sec 1sec 0 needle thread tension setting can 0 No thread be set tension output 37 Bend position of thread clamp is 0 S type 1 S type 0 H type 1 selecte...

Page 78: ...tart to move down ward to the lowest point with start SW 3 2 step stroke With presser SW1 mid point lowermost position rise 4 99 1 step For pneumatic frame 0 Integrated type frame 42 Feeding frame control pedal 1 Right left separate 1 0 1 0 2 open close type frame no preference between right and left 2 Right left separate type frame order right left 3 Right left separate type frame order left righ...

Page 79: ...separate 1 0 1 0 2 midway stop time open close type frame order right left 3 Right left separate type frame order left right 4 Integrated type frame stroke 5 Right left separate type left stroke no preference between right and left 6 Right left separate type left stroke order right left 7 Right left separate type left stroke order left right 8 99 Integrated type frame 0 Without 44 Pedal SW 1 with ...

Page 80: ...n stitch count fixed 0 Prohibition 49 Jog move function mode 1 Parallel move 2 2 Second origin specified later 0 Without motion 50 Retainer compensation motion 0 selection of motion 1 With motion 51 Selection of needle upper dead point 0 Without at the time of origin retrievaly return 0 1 to origin 1 With 0 Automatic thread trimmer 52 Temporary stop thread trimming 1 Manual thread 1 operation trim...

Page 81: ...ed lowering during feeding front and feeding back 0 Immediately before sewing 55 Intermediate presser lowering machine head timing activation 0 1 Synchronization with last feeding frame 0 Above intermediate 56 Intermedia presser wiper sweeping presser position 1 Above intermediate 0 side sweeping wiper wearing presser intermediate presser lowest position 2 Below intermediate presser 0 without 57 W...

Page 82: ...n Manual I 4 7 Intermediate presser height 0 Without 59 With without needle cooler control 1 1 With 60 Greas up error Counted by 1 stitch Clearing of number of stitches of Only clear is grease up is performed available 1 Japanese 61 Language selection 2 English 1 1 3 Chinese Smallest change able unit SS HS 1306 FU05 SL HL 1306 FU05 SL HL 1510 FU05 SL HL 2206 FU05 SL HL 2210 FU05 ...

Page 83: ...stop switch or start with start pedal after temporary stop 0 400rpm 5 Thread trimming speed 1 1 800rpm 0 Ineffective 6 Selection of thread trimming jump 1 feed control 1 Effective 7 Needle hole guide diameter at 1 6 to 4 0mm 0 2mm S tyoe 1 6 H type 2 0 controlling thread trimming jump feed Thread trimmer control prohibition 0 Normal operation 8 selection 0 1 Prohibited to use 9 Output time of magn...

Page 84: ...31 51 31 51 16 Selection of automatic 0 Ineffective preparation at power on 0 1 Effective 17 Selection of needle bar stop 0 Ineffective holding mode 1 1 Effective 18 Thread tension output while 0 No output with wiper output is active thread trimming 0 tension kept 1 Maximum output 19 Selection between motor presser 0 Motor presser and pneumatic presser 0 1 0 1 1 Pneumatic presser 20 Pneumatic pres...

Page 85: ...efuge position 0 1 Use 24 Origin retrieval under normal 0 Standard conditions origin reset route selection 1 Inversion 0 2 Y axis X axis 3 X axis Y axis 0 Standard 1 Inversion 25 Origin retrieval at mealing 0 origin reset route selection 2 Y axis X axis 3 X axis Y axis 26 Thread trimming timing 2 to 2 1 0 Constant reading of pattern in 0 Disabled backup 27 Smart Media data enabled 0 1 Enabled Smal...

Page 86: ...ate presser lowering speed 100 to 3000pps 10pps 3000 33 Intermediate presser rising speed 100 to 3000pps 10pps 3000 0 Without 34 Material end detection control Y N 1 1 With 0 Without 35 Inversion device control Y N 1 1 With 36 Automatic inversion device Y axis 0 to 100 0mm 0 1mm 17 0 37 XY inching control first step time 100 to10000ms 10ms 400 38 XY inching control second step time 100 to 10000ms ...

Page 87: ...6 XY feed moving speed return to origin 100 to 10000pps 10pps 2000 47 XY feed speed retainer compensation 100 to 10000pps 10pps 2000 48 XY feed moving speed at origin retrieval 100 to 10000pps 10pps 2000 49 XY feed moving speed direction dependence 100 to 10000pps 10pps 10000 first region X axis neighborhood 50 XY feed moving speed direction dependence 100 to 10000pps 10pps 10000 second region Y a...

Page 88: ...ly to the simplified panel For IP 400 the port setting screen is available for input 56 300 Input terminal 1 assignment 0 to 199 1 0 0 LOW 57 301 Input terminal 1 active 0 1 HIGH 58 302 Input terminal 2 assignment 0 to 199 1 0 0 LOW 59 303 Input terminal 2 active 0 1 HIGH 60 304 Input terminal 3 assignment 0 to 199 1 0 0 LOW 61 305 Input terminal 3 active 0 1 HIGH 62 306 Input terminal 4 assignmen...

Page 89: ... 68 312 Input terminal 7 assignment 0 to 199 1 0 0 LOW 69 313 Input terminal 7 active 0 1 HIGH 70 314 Input terminal 8 assignment 0 to 199 1 0 0 LOW 71 315 Input terminal 8 active 0 1 HIGH 72 316 Input terminal 9 assignment 0 to 199 1 0 0 LOW 73 317 Input terminal 9 active 0 1 HIGH 74 318 Input terminal 10 assignment 0 to 199 1 0 0 LOW 75 319 Input terminal 10 active 0 1 HIGH Smallest change able ...

Page 90: ...80 324 Input terminal 13 assignment 0 to 199 1 0 0 LOW 81 325 Input terminal 13 active 0 1 HIGH 82 326 Input terminal 14 assignment 0 to 199 1 0 0 LOW 83 327 Input terminal 14 active 0 1 HIGH 84 328 Input terminal 15 assignment 0 to 199 1 0 0 LOW 85 329 Input terminal 15 active 0 1 HIGH 86 330 Input terminal 16 assignment 0 to 199 1 0 0 LOW 87 331 Input terminal 16 active 0 1 HIGH Smallest change ...

Page 91: ...92 336 Output terminal 3 assignment 0 to 199 1 4 0 LOW 93 337 Output terminal 3 active 0 1 HIGH 94 338 Output terminal 4 assignment 0 to 199 1 7 0 LOW 95 339 Output terminal 4 active 0 1 HIGH 96 340 Output terminal 5 assignment 0 to 199 1 9 0 LOW 97 341 Output terminal 5 active 0 1 HIGH 98 342 Output terminal 6 assignment 0 to 199 1 0 0 LOW 99 343 Output terminal 6 active 0 1 HIGH Smallest change ...

Page 92: ...48 Output terminal 9 assignment 0 to 199 1 0 0 LOW 105 349 Output terminal 9 active 0 1 HIGH 106 350 Output terminal 10 assignment 0 to 199 1 0 0 LOW 107 351 Output terminal 10 active 0 1 HIGH 108 352 Output terminal 11 assignment 0 to 199 1 0 0 LOW 109 353 Output terminal 11 active 0 1 HIGH 110 354 Output terminal 12 assignment 0 to 199 1 0 0 LOW 111 355 Output terminal 12 active 0 1 HIGH Smalles...

Page 93: ... 15 assignment 0 to 199 1 0 0 LOW 117 361 Output terminal 15 active 0 1 HIGH 118 362 Output terminal 16 assignment 0 to 199 1 0 0 LOW 119 363 Output terminal 16 active 0 1 HIGH 120 364 Virtual I O terminal 1 assignment 0 to 199 1 0 0 Input 121 365 Virtual I O terminal 1 I O selection 0 1 Output 122 366 Virtual I O terminal 2 assignment 0 to 199 1 0 0 Input 123 367 Virtual I O terminal 2 I O select...

Page 94: ...minal 5 assignment 0 to 199 1 0 0 Input 129 373 Virtual I O terminal 5 I O selection 0 1 Output 130 374 Virtual I O terminal 6 assignment 0 to 199 1 0 0 Input 131 375 Virtual I O terminal 6 I O selection 0 1 Output 132 376 Virtual I O terminal 7 assignment 0 to 199 1 0 0 Input 133 377 Virtual I O terminal 7 I O selection 0 1 Output 134 378 Virtual I O terminal 8 assignment 0 to 199 1 0 0 Input 135...

Page 95: ...al 11 assignment 0 to 199 1 0 0 Input 141 385 Virtual I O terminal 11 I O selection 0 1 Output 142 386 Virtual I O terminal 12 assignment 0 to 199 1 0 0 Input 143 387 Virtual I O terminal 12 I O selection 0 1 Output 144 388 Virtual I O terminal 13 assignment 0 to 199 1 0 0 Input 145 389 Virtual I O terminal 13 I O selection 0 1 Output 146 390 Virtual I O terminal 14 assignment 0 to 199 1 0 0 Input...

Page 96: ...93 Virtual I O terminal 15 I O selection 0 1 Output 150 394 Virtual I O terminal 16 assignment 0 to 199 1 0 0 Input 151 395 Virtual I O terminal 16 I O selection 0 1 Output 0 LOW 152 396 Pedal SW1 active 0 1 HIGH 0 LOW 153 397 Pedal SW2 active 0 1 HIGH 0 LOW 154 398 Pedal SW3 active 0 1 HIGH 0 LOW 155 399 Pedal SW4 active 0 1 HIGH 0 LOW 156 400 Start SW active 0 1 HIGH 0 LOW 157 401 Temporary stop...

Page 97: ... only 2 Feeding frame ON OFF operational sequence by ordinary pedal operation Using the memory switch U81 it is possible to set up the operational sequence of the feeding frame by ordinary pedal operation In regard to the setup items refer to the 5 List of feeding frame and pedal setup 3 Feeding frame ON OFF operational sequence by a temporary stop command Using the memory switch U82 it is possibl...

Page 98: ... by clamp left Pedal 2 left then the right feeding frame is lowered 3 to the bottom by Pedal 1 right The right feeding frame is not lowered unless the left feeding frame has been lowered United clamp The feeding frame is lowered to the intermediate 4 2 step stroke position by Pedal 2 left then lowered to the bottom by Pedal 3 left treading on Right left separation Lowering enabled The right feedin...

Page 99: ...time of temporary stop Using the memory switch U41 it is possible to set up the timing for feeding frame lifting when it has been set up with a temporary stop command in the pattern data Setup Contents Explanation Lifting The feeding frame is lifted immediately with the temporary stop command CP20 0 Lifted by pedal operation with the temporary Pedal operation stop command Sewing is started by the ...

Page 100: ...diate U86 Used to set up the method of pedal operation for Pedal 3 PK47 left treading on U87 Used to set up the method of pedal operation for Pedal 4 Not used Setup Contents Explanation The feeding frame is lowered only if the pedal is trodden on It is lifted when the Non latch pedal is released CP20 0 The feeding frame is lowered when the pedal is trodden on once It is left lowered ven when the p...

Page 101: ...d refuge position is not used disabled CP20 0 Fixed refuge position The fixed refuge position is used enabled CP20 1 2 Fixed refuge position coordinates setup Using the memory switch K117 it is possible to set up the fixed refuge position Coordi nate X Setup Contents Explanation Coordinate X Coordinate X of the Coordinate X of the fixed refuge position is fixed refuge position set up within the fe...

Page 102: ... 1 It is not always necessary to set up the memory switch K90 because the fixed refuge position mode is automati cally secured for the bank function 2 The fixed refuge position defined by the fixed refuge position Coordinate X of Memory Switch K117 and the fixed refuge position Coordinate Y of Memory Switch K118 is regarded as the standby position of the feeding frame for the bank function In stan...

Page 103: ... displayed 2 Registration of the direct pattern number When the direct pattern number registration button C is pressed for a setting input terminal num ber B the direct pattern number selection screen is displayed However the selectable direct pattern num bers are limited only for the individual sewing The direct pattern number to be registered for the input terminal is selected as indicated by D ...

Page 104: ...ion is turned ON When the key is pressed the bank mode screen is displayed When the presser is lowered the direct pattern sew ing screen is displayed and sewing can be carried out For the direct patterns to be displayed on the sew ing screen the pattern numbers are automatically changed over if there is coincidence of an input with the relevant input terminal F F ...

Page 105: ...on of memory switch data change of the Instraction Manual 2 Using the and keys select the bank mode and press the key The sewing Led is then lit up 3 Make and key setting for bank mode ON or OFF Press the key 4 Register the direct pattern number for the input terminal Input terminal changeover is possible with the key The direct pattern number can be selected with the and keys 5 Press the key to r...

Page 106: ...tive with the External Input 8 com mand of the pattern data 42 External input 9 Sewing is suspended until the input terminal becomes active with the External Input 9 com mand of the pattern data 43 External input 10 Sewing is suspended until the input terminal becomes active with the External Input 10 com mand of the pattern data 44 External input 11 Sewing is suspended until the input terminal be...

Page 107: ...pattern data 48 External output 15 Reverse signal output with the External Output 15 command of the pattern data Status of sewing machine head 49 Needle upper position Upper stop position 40 to 62 Always ON shortly after Power ON 50 Needle lower position Internal signal 80 to 123 Always OFF shortly after Power ON 51 Needle upper dead point position Reverse rotation needle lifting position 5 to 30 ...

Page 108: ...Sheet counter carryover being displayed OFF by counter reset For the trigger 97 READY operation start When the READY key is accepted ON for 100ms 98 READY operation end After moving to READY key sewing start point ON for 100ms 99 Sewing start When the Start switch is accepted Normal Midway stop Temporary stop ON for 100ms 100 Before sewing start point reset Before sewing start point reset after pa...

Page 109: ...t reset 102 Sewing machine start 103 Sewing machine stop 104 XY feed start 106 Total presser lowering 107 Total presser lifting 64 Midway stop C 66 Sewing temporary stop 65 Sewing error display stop 105 Origin reset start 68 Origin reset 69 Presser lowering state 70 Bobbin state 71 Main unit input state 72 Shape check state 73 Check program state 76 Temporary stop SW stopped 78 Air pressure loweri...

Page 110: ... sewing start point reset 102 Sewing machine start 103 Sewing machine stop 104 XY feed start 106 Total presser lowering 107 Total presser lifting 64 Midway stop 66 Sewing temporary stop 65 Sewing error display stop 68 Origin reset 105 Origin reset start 76 Temporary stop SW stopped 78 Air pressure lowering stop 79 Stop on account of another error 77 Thread breakage error stop 59 Ready state 80 Sew...

Page 111: ... 100 Before sewing start point reset 101 After sewing start point reset 102 Sewing machine start 103 Sewing machine stop 104 XY feed start 106 Total presser lowering 107 Total presser lifting 72 Shape check state 73 Check program state 105 Origin reset start 67 Jump feed 68 Origin reset 76 Temporary stop SW stopped 78 Air pressure lowering stop 79 Stop on account of another error 77 Thread breakag...

Page 112: ... SW ON Intermediate presser check program SW Start SW ON Ready SW ON Reset SW ON Presser thread trimming check program SW ON Needle thread clamp check program SW ON XY check program SW ON 57 Setting condition 74 Presser SW input effective 75 Start SW input effective 102 Sewing machine start 103 Sewing machine stop 104 Jump feed start 106 Total presser lowering 107 Total presser lifting 73 Check pr...

Page 113: ...sed the port I O setup screen is displayed 2 Selection of the port I O screen For port I O setup four I O setup screens are avail able A required function number can be set on a relevant screen B Output number setting C Input number setting D Virtual I O number setting E Switch operation prohibition setting Setup screen changeover is possible with the right and left scroll buttons F located on the...

Page 114: ... type is selected from High J and Low K In the case of virtual I O number setting it is selected from output and input To make switch operation setting the setup button L is pressed to select the signal type from High M and Low N E L J K H I 2 CP 20 It is possible to make setting with the memory switches Level 2 No 300 to 401 In regard to the method of input entry refer to 4 Memory Switches 2 Func...

Page 115: ...1651008B ELCO 60 8263 3088 15 002 9P housing HK01651009B ELCO 60 8263 3098 15 002 12P housing HK01651012B ELCO 60 8263 3128 15 002 Use CN79 and CN81 for switch input Use CN80 and CN82 for sensor or switch input CN79 5V 1 2 3 4 5 6 7 8 9 10 3 3K 5V 3 3K 01 GND 02 GND 03 GND 04 GND 05 GND 1 2 3 4 5 6 7 8 09 GND 10 GND 11 GND 12 GND CN82 5V 3 2 1 4 5 6 7 8 9 10 11 12 3 3K 5V 13 GND 5V 14 GND 5V 15 GN...

Page 116: ...118 15 001 12P housing HK01651012A ELCO 60 8263 3128 15 001 It is recommended to use the drive transistor with 0 5 A or less even though the rated current is 0 8 A Make sure that the total current is equal or less than 1 A CN84 24V 24V 01 24V 06 24V 11 24V 12 24V 13 24V 14 24V 15 24V 16 24V 07 24V 08 24V 09 24V 10 24V Ic 0 8A 24V Ic 0 8A 24V Ic 0 8A 02 24V 03 24V 04 24V 05 CN83 CN78 1 2 3 4 5 6 1 ...

Page 117: ...m the sewing machine control side Caution The virtual I O port is an internal signal of the sewing machine It cannot be brought out directly to the outside 3 Control operation At the start of simplified program execution operation is sequentially carried out starting from Step No 1 at the intervals of 1ms for each step At the beginning of step execution the con tents of output information setup ar...

Page 118: ...e simplified program comes in five patterns In the initial state all the patterns are set at OFF When the simplified program setup button B is used each program can be made effective or ineffective Simplified program effective Simplified program ineffective 3 Simplified program editing Simplified program No and the registered num ber of steps are displayed on the program editing button C When this...

Page 119: ...ion screen is displayed The command that is being selected is displayed on the button On the command selection screen the command button G is displayed Press the selecting command button and then press the Enter button H In regard to command descriptions refer to 4 list of simplified program commands 2 Port I O information setup The port status can be set up for the four items as specified below I...

Page 120: ...n be changed The port comes in the four types as specified below Output port No Input port No Virtual I O port No etc Presser SW 1 to 4 Start SW Temporary stop SW The port No button is displayed on the screen Press the button that corresponds to current setting The selection status button is displayed in gray After selection press the Enter button O M L O For output setting press the output button...

Page 121: ...key R and press the Enter button S In regard to the parameters that correspond to the commands refer to 4 list of simplified program com mands Q R S T U 4 Step insertion It is possible to insert a step before the displayed step When the step insertion button T is pressed the command selection screen is displayed Select the command that is required to be inserted and press the Enter button U Then t...

Page 122: ...sewing screen The simplified program button A is displayed in the sewing screen if this simplified program is avail able The simplified program select screen is pre sented and the effective simplified program button B is displayed Select the simplified program number the status of which is being checked and press the ENTER but ton C The simplified program confirmation screen is pre sented and the ...

Page 123: ...isplayed Using the key it is possible to select the simplified program number Using the key ON OFF changeover is possible Upon the completion of modification turn off the power supply 2 Write read of the simplified program data with the smart media 1 When the power supply is turned on with the key kept pressed the unit is started in simplified program mode 2 When the key is pressed write read of t...

Page 124: ...tered in the smart media 2 For data writing It is possible to select only the file number that is not registered in the smart media 5 When the key is pressed reading or writing is started During data reading or writing the File No is indicated in blinking mode When the Power OFF is indicated data writing is finished Ordinary operation is recovered when the power supply is turned on again ...

Page 125: ...nation 1 to 99 steps Number of 0 to 9999 stitches Moving to the next step after the lapse of the preset for No of stitches No stitches number of stitches Jumping to the step specified by the skip destination No within the range of the preset number of stitches when either condition specified by input setting is satisfactory OR input 7 JUMP Jump repetition counter Effective Ineffective Skip destina...

Page 126: ...als directly generate outputs with the aid of the simplified program Port I O setting is disabled Simplified Program Setup End DELy o01H to o16H o01L to o16L Delay time Unit of 1ms And or o01H to o16H o01L to o16L i01H to i16H i01L to i16L Pn Program No Number of stitches Unit of 1 stitch STiA Stio v01H to v16H v01L to v16L v01H to v16H v01L to v16L Sn Step No JUMP Rest p1H to p4H sH eH p1L to p4L...

Page 127: ...ified program input i07 Stacker material clamp sensor Simplified program input i08 Virtual I O I O Contents Remarks v01 Output 61 Sewing forwarded v02 Output 102 Sewing machine started v03 Output 100 Before sewing start point reset v04 Output 101 After sewing start point reset v05 Output 105 Before origin reset v06 Input 55 Feeding frame lift lower wait v07 v08 Caution For the descriptions in the ...

Page 128: ...ng till sewing machine start 2 or o06L v03L v05L d 0 Stacker movement ON Waiting till sewing start point reset or origin reset 3 And v03L Sn 11 d 1 To Step 11 if there is no sewing start point reset 4 And v06L v04L d 0 Feeding frame lifting wait ON Waiting till sewing start point reset 5 And i06 d 0 Waiting till stacker movement sensor ON 6 And o07L i07 d 0 Stacker material clamp ON Waiting till s...

Page 129: ...o06 o07 o08 o09 o10 o11 o12 o13 o14 o15 o16 6 Port I O setup sheet Terminal Contents Remarks input i01 i02 i03 i04 i05 i06 i07 i08 i09 i10 i11 i12 i13 i14 i15 i16 Virtual I O I O Contents Remarks v01 v02 v03 v04 v05 v06 v07 v08 v09 v10 v11 v12 v13 v14 v15 v16 ...

Page 130: ...tio v01H to v16H v01L to v16L v01H to v16H v01L to v16L Sn Step No JUMP Rest p1H to p4H sH eH p1L to p4L sL eL d Delay time c Numberofstitches r Repetition counter Step No Co Command Output information High Output information Low Input information High Input information Low Parameter 1 Parameter 2 Remarks 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 7 Simplified program setup sheet ...

Page 131: ...in shaft program version Pressing the cancel button E closes the ver sion information screen and calls up the mode screen 2 To display the detail screen Press the detail screen button F to call up the panel program detail screen G Module H RVL I Checksum Pressing the cancel button J closes the detail screen and calls up the version information screen Pressing the key closes the detail screen and c...

Page 132: ...it Select the keylock activation button B on the keylock setting screen and press Then the keylock setting screen closes and keylock becomes activated 3 After closing the mode screen and calling up the data input screen After closing the mode screen and calling up the data input screen PICT C indicating that keylock is acti vated appears on the right of the pattern number Only available buttons ap...

Page 133: ... be used for the maintenance personnel level Each data type is as specified below Data name Pict Extension Contents of data Adjustment data Model name 00XXX MSW Data of the memory switches 1 and 2 Example AMS00001 MSW All sewing machine data Model name 00XXX MSP All data maintained by the sewing machine Example AMS00001 MSP Panel program data IP RVL 6 digits HED Program data and display data of th...

Page 134: ...a selection screen is displayed In this state it becomes possible to select the ad justing data and all sewing machine data 3 Program rewriting For the IP 400 1 Selection of the data type When the data classification button C is pressed in a communication screen of the mainte nance personnel level the data selection screen is displayed In this state select the panel program data D 2 Selection of a...

Page 135: ...mpleted If any data writing error screen should be displayed im mediately turn off the power supply and check the check ing items specified below Then take the setup actions again Checking items 1 Did you open the smart media cover in the middle of data communication from the smart media card 2 Data of the smart media card are incorrect or there is no data file 3 The contact point of the smart med...

Page 136: ... mode All sewing machine data mode 2 Select data reading or writing with the key Reading Writing 3 Select the fine number with the and keys 1 For reading Selection is made possible only for the file number that is registered in the smart media to 2 For writing Selection is made possible only for the file number that is not registered in the smart media to 4 When the key is pressed reading or writi...

Page 137: ...anel program Main program Servo program 2 Using the key select the program file for the panel which is kept in the smart media In regard to the file display the key can be used for changeover between the RVL display and the model code display RVL display Model code display For RVL display five digits of R 1 digit V 2 digits and L 2 digits are displayed The non display portion RVL α can be displaye...

Page 138: ...tion should be established with a personal computer Information about the method of smart media card formatting is obtainable from the Instruction Manual 2 25 How to Use the Communication Functions Route directory PROG AMS210E MTxxxxxx prg Servo program MAxxxxxx prg Main program IPxxxxxx IP 400 program IPxxxxxx hed IPxxxxxx p01 IMxxxxxx i01 IMxxxxxx i10 IMxxxxxx i11 IMxxxxxx i12 IMxxxxxx i13 IMxxx...

Page 139: ... buttons 2 To call up the error history screen Press the error history button B on the infor mation screen to call up the error history screen The error history screen shows the error history of your sewing machine C Chronological recording number D Error code E Cumulative energizing time during error hour Pressing the cancel button G closes the error history screen and calls up the information sc...

Page 140: ...hanges from blue to or ange and there are 5 buttons 2 To display cumulative operating information Press the cumulative operating information button A on the information screen to call up the cu mulative operating information screen The following 4 items are indicated on the cumula tive operating information screen B Cumulative operating time hour C Cumulative thread trimming count D Cumulative ene...

Page 141: ...st sewing from PM 1 When data vector type for test sewing is transmit ted from PM 1 the screen shown at right appears and a needle positioning drawing of transmitted data appears in the center of the screen The color of the needle positioning drawing changes depending on thread tension If the stitch count of transmitted data is too large a needle positioning drawing does not appear 2 Edit of vecto...

Page 142: ...all up the registration screen Enter the user pattern number to which the test sew ing data is registered with the numeric keypad G 137 3 Modification to data Press the button A B or C to be changed to call up the numeric keypad Enter a new value and press the enter button D E F D H G 4 Test sewing Press the ready to go switch E to call up the test sewing screen Test sewing is ready 7 data entry s...

Page 143: ...ead tensions adjusted for needle entry positions The follow ing chart shows the colors of lines for thread tensions Thread tension Color 0 to 20 Gray 21 to 40 Purple 41 to 60 Blue 61 to 80 Light blue 81 to 100 Green 101 to 120 Yellowish green 121 to 140 Orange 141 to 160 Red 161 to 180 Pink 181 to 200 Black ...

Page 144: ...Start the display output test Refer to the next page in regard to the contents of the display output test 4 Press the key to complete the display output test Move to the selection of another test function 5 Select the check program number with the and keys Check program number Check program Contents Input signal check The status of the switch and sensor inputs is displayed at LED XY motor origin s...

Page 145: ... needle thread clamp origin and needle thread clamp sensors is displayed Intermediate presser The status of inching operation of the intermediate adjustment presser motor operation of origin retrieval and the intermediate presser origin sensors is displayed Software version display The software versions of the MAIN and SDC boards are displayed 6 Press the key to define the check program number 7 W...

Page 146: ... 141 2 Display output test CP 20 After the movement to a check program the display output test is started The following LEDs are lit at the intervals of one second ...

Page 147: ... 3 input 4 sensor sensor origin sensor origin sensor sensor sensor 6 External External External External External External External External External External input 5 input 6 input 7 input 8 input 9 input 10 input 11 input 12 input 13 input 14 7 External External input 15 input 16 8 3 Method of confirmation according to each test program No CP 20 142 1 CP 1 Input signal check It is possible to che...

Page 148: ...ms Initial value 2000ms After the completion of setting press the key 2 Setting for the presence of origin retrieval at the end of sewing Press the and keys to set up the presence of origin retrieval at the end of sewing A0 Ineffective Initial value A1 Every 100 sewing cycles A2 Every sewing cycle Using the Start SW origin retrieval of the X Y motors is effected for both shafts According to the st...

Page 149: ...ng regular operation like pattern number setup and others should be carried out At the end of sewing origin retrieval of each motor is carried out for the X Y presser and thread trimmer needle thread clamp if origin retrieval effective has been selected as per 2 Then automatic sewing is restarted after the lapse of the rest time preset as per 1 above To stop continuous operation the start switch s...

Page 150: ... the rpm number is changed in the middle of sewing machine operation the speed can be changed by press ing the key When the key is pressed the sewing machine stops The preset rpm number or the actually measured rpm number is displayed Changeover is possible by press ing the key Using the and keys the rpm number can be preset within the range of 400 to 2700 rpm This setting is possible even in the ...

Page 151: ...er lifting position 2Presser lowering position lowering position during pedal operation 3Thread trimmer position 4Presser lowering position lowering position after thread trimming When the key is pressed while the key is kept pressed the motor is driven reversely According to the status of the thread trimmer sensor 0 or 1 is displayed The checking items can be changed with the and keys In regard t...

Page 152: ...fuge position rear side According to the status of the needle thread clamp sensor 0 or 1 is dis played Using the and keys the needle thread clamp motor can be driven by one pulse in the direction According to the status of the thread clamp origin sensor 0 or 1 is dis played The key is used to drive the needle thread clamp motor to each preset position 1Lower position at the height of 7mm during lo...

Page 153: ...o the item selection LED the RVL display RR VV LL xx for the PANEL Board the MAIN Board and the SDC Board and also the model code display is presented The and keys can be used for the scroll display Example RVL 01 03 02 Example AMS 210E The key is used for the cyclic display of the PANEL Board the MAIN Board and the SDC Board Panel program Main program Servo program The key is used for the cyclic ...

Page 154: ...panel and button display positions are corrected LCD check Presence of any dot missing is checked for the liq uid crystal display Input signal check The status of switches and sensor inputs is dis played Main motor rpm check When the sewing machine is started at the preset rpm level the measured rpm value is displayed Output check Wiper and air output check is carried out XY motor origin sensor ch...

Page 155: ...us of inching operation of the needle thread clamp motor operation of origin retrieval and the needle thread clamp origin and needle thread clamp sensor is displayed Continuous operation When the conditions of continuous operation have been set up the continuous operation mode is as sumed Intermediate presser adjustment The status of inching operation of the intermediate presser motor operation of...

Page 156: ... the touch panel correction screen is displayed 2 Pressing the bottom left position Press the red circle C located at the bottom left of the screen To complete correction press the can cel button B 3 Pressing the bottom right position Press the red circle D located at the bottom right of the screen To complete correction press the cancel button B B D B A C ...

Page 157: ...reen To complete correction press the cancel button B 6 Data saving When all the four points have been pressed the cor rection data are saved At that time the Power OFF Prohibition screen is displayed The power supply must not be turned off while the above mentioned screen is displayed If the power supply is carelessly turned off no cor rection data are saved After data saving the check program sc...

Page 158: ...e LCD check screen is displayed 2 Confirmation of LCD dot missing The LCD check screen is displayed only in one color In this state the LCD should be checked to freedom from dot missing After this confirmation press a proper position on the screen The LCD check screen is closed and the check program screen is displayed A ...

Page 159: ...ensor check screen is displayed 2 Input signal check In the input signal check screen the input condi tions of various sensors can be confirmed For each sensor the input status is displayed as indicated by B The ON OFF conditions are displayed as shown below ON condition OFF condition Using the UP DOWN buttons C display the sensor that has been confirmed A B C ...

Page 160: ...1 SW Pedal Y motor origin sensor Presser 2 SW Pedal Presser motor origin sensor Presser 3 SW Pedal Needle thread clamp motor origin sensor Presser 4 SW Pedal Intermediate presser motor origin sensor Temporary stop SW Presser motor sensor AUDET sensor Needle thread clamp motor sensor ADDET sensor External input 1 DDET sensor External input 2 UDET sensor External input 3 TG sensor External input 4 P...

Page 161: ...sensor No Pictograph Contents of sensor External input 6 External input 12 External input 7 External input 13 External input 8 External input 14 External input 9 External input 15 External input 10 External input 16 External input 11 ...

Page 162: ...e main motor rpm check screen is displayed 2 Main motor operation and measured rpm value check Using the buttons B C the rpm number can be set up When the button D is pressed the sewing machine is operated at the pre set speed At that time the measured rpm value is displayed at E When the SET button F is pressed the sewing machine is stopped A B C E F D ...

Page 163: ...ck button A is pressed on the check program screen the output check screen is displayed 2 Output check The output check screen can be used for the output check of each position Try to press the output check button B While this button is pressed the ON sta tus output is kept generated A B ...

Page 164: ...Air output 1 Air output 10 Air output 2 Air output 11 Air output 3 Air output 12 Air output 4 Air output 13 Air output 5 Air output 14 Air output 6 Air output 15 Air output 7 Air output 16 Air output 8 The output check display provides the following 17 types of positions ...

Page 165: ...XY motor origin sensor check screen is dis played 2 XY motor origin sensor check According to the status of the X Y origin sensor the ON OFF condition of the sensor is displayed in the position of B When the Arrow Mark button C is pressed the X Y motor can be driven by 0 05mm in the direction Caution 1 Using the Start SW origin retrieval of the X Y motors is effected for both shafts A B C ...

Page 166: ...n sensor is displayed in the position of C Using the and keys D E the presser thread trimmer motor can be driven by one pulse When the fixed position moving button F is pressed the presser thread trimmer motor is driven to any of the following fixed positions A pictograph indicating this position is displayed in gray G Presser lifting position H Presser lowering position lowering position during p...

Page 167: ...f the needle thread clamp origin sensor the ON OFF condition of the needle thread clamp sensor is displayed in the position of B Using the and buttons D E the needle thread clamp motor can be driven by one pulse When the fixed position moving button F is pressed the needle thread clamp motor is driven to any of the following fixed positions A pictograph in dicating this position is reversed and di...

Page 168: ...inuous operation In the continuous operation screen the continuous operation mode is set up B Intervals of operation rest time C Origin retrieval at the end of sewing 0 No 1 Every 100 runs 2 Every time D Presser lifting lowering frequency When the READY key is turned ON continuous operation is started If the READY key is turned ON again in the middle of continuous operation continuous operation is...

Page 169: ...on of the interme diate presser origin sensor is displayed in the posi tion of B Using the and buttons C D the intermediate presser motor can be driven by one pulse When the fixed position moving button E is pressed the intermediate presser motor is driven to any of the following fixed positions A pictograph in dicating this position is reversed and displayed F Lower position at the height of 7mm ...

Page 170: ...240V In the signal phase mode the power supply is connected to Pins 4 5 In the 3 phase mode the power supply is connected to Pins 4 5 6 7 Printed wiring board and dip switch 1 Various printed wiring boards 1 FLT T board Single phase 100V 120V 3 phase 200V 240V Pulse generation is carried out for the purposes of power supply rectification noise reduction and the detection of a momentary interruptio...

Page 171: ...wer supply rectification noise reduction and the detection of a momentary interruption C 10 C 9 4 CN1 Power input Power switch CN3 Momentary interruption detection signal MAIN board CN2 Power output MAIN board Since single phase specifications are adopted the power supply is connected to Pins 4 5 ...

Page 172: ...4 4A Fuse fixed to the board For 48V source primary F5 4A Fuse fixed to the board For 33V source primary CN11 Power connector MAIN board 5V 12V 24V 33V 48V DIPSW 2 1 For writing off 2 2 For mode setting off 2 3 For mode setting off 2 4 For mode setting off DIPSW 1 1 For testing off 1 2 For testing off 1 3 For testing off 1 4 Penetration force off CN17 For power supply FLT board CN16 For Main shaft...

Page 173: ... error E731 Logical error in U V W 5 IPM error E901 Error output generation from IPM 6 Undervoltage E813 Source voltage 20 or more 7 Motor reverse rotation E733 Irregular motor revolutions 8 Overvoltage E811 Source voltage 20 or more 9 Power interruption Display disabled Power interruption of 40ms or more 10 Not used 11 85V power system error E903 SDC board fuse F1 blow off 12 33V power system err...

Page 174: ...immer pulse motor White CN32 For the SDC circuit board CN79 Optional switch input Red CN73 Y axis pulse motor White CN72 Intermediate presser pulse motor Blue CN84 Pneumatic output Black CN52 For pneumatic switch White CN51 Foot switch White CN47 Wiper White CN75 Thread clamp pulse motor White CN40 For analog pedal not integrated CN71 X feed pulse motor Red CN39 Active tension Yellow CN31 Power SD...

Page 175: ...p origin thread clamp position Yellow CN71 For FAN not integrated CN70 Intermediate presser origin White CN68 Thread trimming detection White CN69 Temporary stop Black CN64 Presser lifter origin sensor Black CN63 Y feed origin sensor Yellow CN62 X feed origin sensor Red CN66 Thread trimmer position Red CN67 Safety switch Red ...

Page 176: ...c together with the Smart Media sockets 7 segment LED LED Switch Smart Media slot CN100 Connector for main unit connection Buzzer SW13 Switch for the Smart Media The Smart Media is not identified unless this switch is turned ON DIPSW 1 1 For program writing off 1 2 For program writing off ...

Page 177: ...r LCD panel connection CN109 Connector for touch panel connection CN100 Connector for main unit connection CN101 Switch connector for production control CN108 Connector for backlight connection CN102 Connector for personal computer connection The D sub 9P cross cable is used LD1 Status display LED Kept blinking during CPU operation Buzzer Backlight power supply Backup batteries Socket for the Smar...

Page 178: ...ON on the SDC board 2 If the penetration force is insufficient for thick materi als this switch should be turned ON 3 All other dipswitches should be turned OFF Caution Dipswitch changeover should be done af ter the power supply has been turned off 4 All dipswitches on the MAIN board are turned OFF SDC board MAIN board SW1 SW1 ...

Page 179: ...eedle hole guide B242621000F ø3 0 B242621000A B242621000C B242621000B B242621000D B242621000G ø1 6 ø1 6 ø2 0 ø2 4 ø3 0 For knit With counter bore Shuttle race ring 14103352 14103659 B1817210DAD Needle guard 1 3 mm Needle guard Needle guard 1 7 mm 1 9 mm Shuttle 40014964 40014965 Intermediate presser 40023632 B1601210D0B B1601210D0C ø2 2 ø2 7 ø3 5 Tension controller No 2 asm 40010508 40029411 Threa...

Page 180: ...le and wider behind it so that a loop can be established easily 2 Work clamp blank for Rubber sheet for work clamp B2591220000 A x B x t preventing slipping 250 x 200 x1 5 Sponge sheet for work clamp B2564215000 A x B x t 300 x 200 x 1 5 Work clamp material A B2587220000 A x B x t 380 x 240 x 1 Work clamp material B B2588220000 A x B x t 380 x 240 x 1 5 3 Feed plate blank for Feed plate blank with...

Page 181: ...75 x 3 Sheet C for work clamp B259522000C A x B x t Velboren 1 000 x 675 x 2 Plastic feed plate inner plate GMU12038000 A x B x t 140 8 x 72 5 x1 Aluminum feed plate inner plate GMU12037000 A x B x t 140 6 x 72 5 x 1 6 Cassette holder Cassette holder installing base B2593210DA0 Cassette holder assy B2594210DA0 7 Feeding frame blank Plastic blank B2557210DA0 Aluminum blank GMU120350A0 B A t B A t B...

Page 182: ...out knurl 97 x 81 5 x 4 Left and right are common Separated type left blank of outer 40035610 A x B x t frame with knurl 97 x 81 5 x 4 Presser blank of outer frame with 40035606 A x B x t knurl 97 x 164 x 4 Presser blank of outer frame without 40035607 A x B x t knurl 97 x 164 x 4 9 Shuttle race ring compl A 14103253 A 0 8 B Standard 14103352 A 1 3 C 14103659 A 1 7 D B1817210DAD A 1 9 B A t B A t ...

Page 183: ...g clamp unit Caution For the head of S type it FU 05 is necessary to provide 40036596 for the AMS 210E air set separately 13 One touch clamp device For S type B2585210DB0 For L type B2586210DB0 14 Inverting intermediate presser Metal B43172100X0 A x B x t blank 135 x 58 x 3 2 Plastic 162371T3 A x B x t 100 x 50 x4 B A t ...

Page 184: ...nstalling base 5 x 24 D430121XB00 A x B 7 x 20 D431421WZ00 A x B 7 x 24 D431421WK00 A x B 8 x 24 D431421YF00 A x B 10 x 20 D4314210000 A x B 10 x 24 Installing base B4314210A00 Bearing SB304000200 Washer B4328210000 16 Wiper Side sweeping wiper assy 40035867 Side sweeping wiper repeater cable 40036668 assy B A ...

Page 185: ...al PK47 GPK470010AB Relay cable for 3 step pedal 40033875 2 step pedal PK78 40033831 18 Needle cooler Caution For the head of S type it 40035692 is necessary to provide for the AMS 210E air set separately 19 AMS 210E air set To be exclusively used for Type S 40035693 ...

Page 186: ...40040130 For further details refer to 1 Method of pedal switch cable set connections Micro switch plate 11102308 Micro switch setscrew SL4031691SC 2 pcs 21 Mechanical valve unit This unit is not applicable to the 40042352 Unit Item No machine head of Specification S For further details refer to 2 Method of mechanical valve unit connections and 23 Pedal system of the parts list ...

Page 187: ... M1013110000 1 Cabtyre cable 2 core 1830mm HW500140000 1 Pin terminal female HK03464000A 2 o The item number of the switch assembly in the above table is 40040130 o For more details of the pedal switch cable set in the above table refer to 3 Switch assembly and 6 Switch mounting position diagram 2 Switch mounting position For more details refer to 6 Switch mounting position diagram 3 Switch assemb...

Page 188: ...upper plane of the pedal The switch is fixed in the ON state CN88 Connector Connector pin No 2 Connector pin No 7 Black No 7 White No 2 5 Operation control items o The moving switch does not function unless the right pedal is trodden first o For more details refer to 6 Switch mounting position diagram ...

Page 189: ...ith the label of 3 of mechanical valve unit o Air tube with label of 1B 2B Y type joint connected with the label of 4 of mechanical valve unit 3 Install the air tube coming from mechanical valve unit 7 to A and that from 8 to B respectively Attach two accessory stop plugs and the cords com ing from the control box to the connectors CN1 CN2 respectively 4 Connect solenoid valve asm and the regulato...

Page 190: ...The machine uses the following three fuses SDC Board For pulse motor power supply protection 15A time lag fuse For solenoid and pulse motor power supply pro tection 3 15A time lag fuse For control power supply protection 2A fast blow type fuse ...

Page 191: ...ted on the side of the Box Side of the control box Connect the crimp style terminal of AC input cord to the power plug as shown in the figure Caution Securely perform the insulation treatment to the red terminal which is not used with insulation tape or the like When the in sulation is insufficient there is a danger of electric shock or leakage current C In case of using with single phase 200V to ...

Page 192: ...ame Esso Listan 2 Beacon 2 Shell Albania Nippon Oil Co Ltd Multinok 2 Epinok 2 Kyodo Oil Co Ltd Lisonix 2 Idemitsu Petrochemical Co Ltd Coronex 2 2Templex N2 Grease D Used for the feeding gear block 10g tube JUKI Part No 13525506 3JUKI Grease A Used for high speed sliding parts and their peripheral parts 10g tube JUKI Part No 40006323 500g IE 22 JUKI Part No 23640204 4 JUKI Grease B Used in partic...

Page 193: ... 188 4 Parts to which grease lock tight is applied o MAIN SHAFT NEEDLE BAR COMPONENTS A JUKI Grease A B JUKI Grease B C Grease A A A A A A A B C C B B B B ...

Page 194: ... 189 o PRESSER MECHANISM PRESSER VARIABLE COMPONENTS 1 B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B A B A B JUKI Grease B Lock tight 241 B ...

Page 195: ... 190 o PRESSER MECHANISM PRESSER VARIABLE COMPONENTS 2 o WIPER MECHANISM COMPONENTS B B B B B B B B B B B C B C C B C C C C C C C Grease B JUKI Grease B C Grease ...

Page 196: ... 191 o PRESSER PLATE MANUAL PRESSER MECHANISM COMPONENTS o TENSION RELESASE THREAD TENSION COMPONENTS A A C B B C A C C B B B B B B C C C B C C C C C C A JUKI Grease A B JUKI Grease B C Grease C Grease ...

Page 197: ... 192 o SHUTTLE DRIVER SHAFT COMPONENTS o FRAME MISCELLANEOUS COVER COMPONENTS 2 A A A A A A JUKI Grease A A JUKI Grease A ...

Page 198: ... 193 o TENSION RELEASE THREAD TRIMMER MECHANISM COMPONENTS o THREAD CLAMP COMPONENTS A A A A C C C C C C C C C A JUKI Grease A C Grease C Grease ...

Page 199: ... 194 o X Y COMPONENTS D D C A B B B B B C C C C C C A B JUKI Grease B C Grease D Grease D ...

Page 200: ... 195 o CLOTH FEED MECHANISM COMPONENTS FOR AMS 210EHS ESS o CLOTH FEED MECHANISM COMPONENTS FOR AMS 210EHL ESL C C C C C B C C C C C C C C C B C C C C B JUKI Grease B C Grease B JUKI Grease B C Grease ...

Page 201: ...the sewing machine is used further for a certain period of time after the display of error No E220 the error No E221 is displayed and the sewing machine fails to operate since the error cannot be released even when the RESET key is pressed When the error No E221 is displayed be sure to replenish the designated places below with grease Then start up the memory switch and set No 245 to 0 with the RE...

Page 202: ...re with JUKI grease B 5 Securely tighten setscrew which has been re moved after replenishing with the grease 2 Replenishing the oscillator pin section with grease 1 Open the face plate cover 2 Supplement JUKI grease B to the felt section 3 places and the hinge screws around them 3 Grease supplement to the face plate section 1 At the same time apply JUKI grease B to the rear faces of X guide shaft ...

Page 203: ...ative is reset performed E011 External media not inserted Possible to Previous External media is not inserted re enter after screen reset E012 Read error Possible to Previous Data read from external media cannot be performed re start after screen reset E013 Write error Possible to Previous Data write from external media cannot be performed re start after screen reset E014 Write protect Possible to...

Page 204: ...ssible to Data input When sewing cannot be performed since the size re start after screen of downloaded sewing data is too large reset E027 Read error Possible to Previous Data read from server cannot be performed re start after screen reset E028 Write error Possible to Previous Data write to the server cannot be performed re start after screen reset E029 Smart media slot release error Possible to...

Page 205: ... during machine re start after screen running reset E052 Thread breakage detection error Possible to Step When thread breakage is detected re start after screen reset E061 Memory switch data error Turn OFF Memory switch data is broken or revision is old the power E063 Head discrimination error Turn OFF Head discrimination and the kind of control box the power are different E220 Grease up warning P...

Page 206: ...the power E307 External input command time out error Possible to Data input Input is not performed for a fixed period of time with re start after screen the external input command of vector data reset E308 Time out error of wait terminal Turn OFF There is no input to wait terminal for a certain period the power of time E431 Outer presser is rising Possible to Previous re start after screen reset E...

Page 207: ...en case of initial communication down communication switch E730 Main shaft motor encoder defectiveness or Turn OFF phase out the power When encoder of sewing machine motor is abnormal E731 Main motor hole sensor defectiveness or Turn OFF position sensor defectiveness the power When hole sensor or position sensor of sewing machine is defective E733 Reverse rotation of main shaft motor Turn OFF When...

Page 208: ...gin sensor signal is not inputted at the the power time of origin retrieval motion E910 Presser motor origin retrieval error Turn OFF When origin sensor signal is not inputted at the the power time of origin retrieval motion E913 Thread clamp origin retrieval error Turn OFF When origin sensor signal is not inputted at the time the power of origin retrieval motion E914 Feed defective error Turn OFF...

Page 209: ...FF Origin sensor of intermediate presser motor does not the power change at the time of origin retrieval E943 MAIN EEP ROM trouble Turn OFF When data writing to EEP ROM cannot be the power performed E946 Defective EEP ROM writing of HEAD RELAY board Turn OFF When data writing to EEP ROM cannot be performed the power E948 F ROM abnormality Turn OFF When erase or writing of program cannot be the pow...

Page 210: ... data Pattern data is not stored in memory Erase is OK M528 Overwriting confirmation of users pattern Overwriting is performed OK M529 Overwriting confirmation of smart media Overwriting is performed OK M530 Overwriting confirmation of vector data of panel M3 data sewing standard format data simplified program data Overwriting is performed OK M531 Overwriting confirmation of vector data of smart m...

Page 211: ...performed OK M535 Overwriting confirmation of adjustment data on personal computer and all machine data Overwriting is performed OK M537 Delection confirmation of thread tension command Delecting is performed OK M538 Delection confirmation of intermediate presser increase decrease value Delecting is performed OK M542 Format confirmation Formatting is performed OK M544 Data corresponding to panel d...

Page 212: ...n smart media data Overwriting cannot be performed since data exists M549 Overwriting prohibition on data on personal computer Overwriting cannot be performed since data exists M550 Backup data information on main body input There is back up data of body input M653 During formatting Formatting is performed M669 During data reading Data is being read M670 During data writing Data is being written M...

Page 213: ...ng pressure is too low 5 A Regulator is maladjusted Adjust the regulator Air specification 5 B Supply air pressure is too low Adjust the supply air pressure 3 There is no coincidence between 3 1 Inadequate adjustment of the Adjust the position of X origin sensor the input origin and the sewing origin X origin sensor 3 2 Inadequate adjustment of the Adjust the position of Y origin sensor Y origin s...

Page 214: ... 6 6 Inadequate adjustment of the Adjust the regulator regulator air specifications only 6 7 Solenoid valve malfunction Reolace the solenoid valve air specifications only 6 8 Inadequate adjustment of the Adjust the speed controller speed controller air specifications only 7 The intermediate presser does not 7 1 There are some inadequate Check for the inadequate fitting and rattling conditions rise...

Page 215: ...ance is too much Adjust the clearance between the inner hook and the the face section between the inner hook and driver the driver 9 2 The intermediate presser bar Adjust the intermediate presser adjusting arm connection comes in contact with the lower metal of the intermediate presser needle bar 9 3 The intermediate presser comes 3 A Inadequate adjustment of the Adjust the height of the intermedi...

Page 216: ...djust the wiper position and needle inadequate 12 2 Interference between wiper 2 A Inadequate adjustment of the Adjust the height of the intermediate presser and intermediate presser height of the intermediate presser 2 B Wiper mounting position is Adjust the wiper position inadequate 12 3 There is no clearance between 3 A The cloth thickness permitting Use the lower wipe out sequence the needle a...

Page 217: ...le guide and the counter knife is excessively high 2 F Needle thread tension is high Adjust the needle thread tension and the thread is excessively stretched 2 G Thread spreading section of Polish the thread spreading section of the moving the moving knife has scratches knife with buff or replace the knife 1 3 Length of bobbin thread re 3 A Level difference between the Adjust the height of the cou...

Page 218: ...e ing knife is inadequate 2 Needle breakage 2 1 Inadequate clearance between Adjust the clearance between needle and shuttle driver the shuttle driver and the needle 2 2 Inadequate clearance between Adjust the clearance between the needle and the the needle and the inner hook inner hook 2 3 Feed timing is defective 3 A Too late feed timing for cloth Change the feed timing by the use of the memory ...

Page 219: ...ter polishing the blade point of the inner hook with Contact of the inner hook with oilstone polish it with polishing powder Properly adjust the needle the clearance between the needle and the inner hook 1 B Scratches on section B After polishing the blade point of the inner hook polish it Scratches occur when the with polishing powder needle is bent or broken 1 C Scratches on section C After poli...

Page 220: ...edle hole is rough Replace the needle 4 7 Thread take up spring is 7 A Stroke of the thread take up Properly adjust the thread take up spring maladjusted spring is too large 7 B Thread take up spring tension Properly adjust the thread take up spring is too high 4 8 Rotation of the inner hook is 8 A Race face of the shuttle is Remove the inner hook and remove the thread waste defective clogged with...

Page 221: ...he counter knife is too high moving knife 5 5 Clearance between the needle 5 A Thread is cut before trimming Properly adjust the position of counter knife hole guide and the counter with the blade section of the knife is too small moving knife 5 6 Lower face of the needle hole 6 A Thread is cut with the needle Remove the scratches and polish with buff or replace guide has scratches hole guide the ...

Page 222: ...ve the scratches The shape of the thread trimmed becomes and thread waste remains 6 3 Moving knife does not spread 3 A Initial position of the moving Adjust the initial position of the moving knife threads knife is maladjusted 3 B Thread trimmer cam position Adjust the thread trimmer cam position is inadequate 3 C Position of the shuttle upper Adjust the position of shuttle upper spring spring is ...

Page 223: ...with a thicker one used is improper 7 6 Selection of the needle hole 6 A Hole diameter of the needle Replace the needle hole guide with a new one having guide is improper hole guide to the needle to be a larger needle hole used and thread is small 7 7 Shape of the feed plate is 7 A Material to be sewn is stiff and Raise the material to be sewn by means of the feed defective closely contacted with ...

Page 224: ... small Needle thread clamp device ON 8 4 Stitch skipping due to the heat 4 A Sewing speed is too fast Change the maximum speed electrical components 4 B Needle is too thin Use a thicker needle Raise the number of needle to be used 4 C Loop of the needle thread falls down Attach the needle with the long groove orienting slightly to the right approximately 20 8 5 Uneven stitch tightness due 5 A Sewi...

Page 225: ... board supply 1 2 48V 3 24V 4 5V 5 33V 6 7 8 GND Check the output voltage in the SDC board unit Check if there is shortcircuiting in the 5V power system for the MAIN board 1 E The operation panel has no Check if there is shortcircuiting in the 5V power power supply system for the operation panel Check the connection between CN34 of the MAIN board and the panel 1 2 Detection of a momentary 2 A No m...

Page 226: ...er circuit is out of order Replace the SDC board 1 D The motor is out of order Measure the resistance of the motor winding If there is any abnormality replace the motor 4 Error E029 4 1 The switch signal is not received 1 A The slot OPEN OFF switch Check the cover to examine whether the switch pin Smart media slot open error is not pressed can be pressed If there is any abnormality replace the cov...

Page 227: ...er Replace the switch 1 D Switch fails to properly work Check the switch mounting conditions 11 Error E303 11 1 Phase Z signal upper shaft 1 A The encoder cord is broken Confirm whether each signal is delivered to CN14 Upper shaft motor Phase Z motor is not received or the motor encoder circuit of the SDC board sensor error is out of order CN14_9 Phase Z LED3 on SDC board CN14_2 GND Flashing 2 tim...

Page 228: ...14_7 Phase B CN14_2 GND Replace the motor if there is no signal change as a result of manual turning 1 B The signal input circuit is out Replace the SDC board of order 15 Error E731 15 1 Main shaft motor No signal 1 A The motor is out of order Confirm whether each signal is delivered to CN14 of Main shaft motor encoder error B entry in Phase U Phase V the SDC board LED3 on SDC board Flashing and P...

Page 229: ...imes 1 B Blown out of the F4 fuse of Replace the SDC board the SDC board 21 Error E904 21 1 No 33V power output of 1 A Blown out of the F2 fuse of Check if there is shortcircuiting in the 33V power Abnormal solenoid power the SDC board available the SDC board system for the MAIN board LED3 on SDC board Flashing Replace the MAIN board 12 times 1 B Blown out of the F5 fuse of Replace the SDC board t...

Page 230: ...rews are loose 1 B Motor leads are broken Check the resistance of the motor winding The motor is out of order Replace the motor as required 1 C The driver circuit is out of order Replace the MAIN board 24 2 No sensor signal entry 2 A The sensor is out of order or Check the sensor with the test program I_03 or I_06 broken 2 B Connector connection defective Check CN63 of INT board 2 C Input circuit ...

Page 231: ...r connection of main shaft Feed trouble error rotations and motor is loose 28 Error E915 28 1 Data cannot be received 1 A MAIN board fails to work All the dip switches of the MAIN board shall be set Communication error between from the MAIN board at OFF the PANEL and MAIN boards LED1 on MAIN board Flashing 1 times 1 B Board defective Replace the MAIN board or PANEL board 29 Error E916 29 1 Data ca...

Page 232: ...e sensor with the test program I_03 or I_10 broken 2 B Connector connection defective Check CN70 of INT board 2 C Input circuit is out of order Replace the MAIN board 32 Error E943 32 1 MAIN board EEP ROM 1 A Devices defective soldering Replace the MAIN board MAIN board EEP ROM write in failingin writing inadequate trouble 33 Error E946 33 1 INT board EEP ROM failing 1 A Poor connections Check the...

Page 233: ...CLAMP ORIGIN SENSOR NEEDLE THREAD CLAMP POSITION SENSOR THREAD TRIMMER POSITION SENSOR SAFETY SWITCH TEMPORARY STOP THREAD BREAKAGE DETECTION INTERMEDIATE PRESSER ORIGIN SENSOR POWER POWER SWITCH HD00057000A LIFTING THE WORK CLAMP FOOT ORIGIN SENSOR PK47 CN48 For PLD Red CN40 White For Analog pedal CN79 Red Switch Input x 5 CN80 Red Sensor Input x 3 CN82 Red CN31 White CN71 Yellow Sensor Input x 4...

Page 234: ...ly circuit diagram A 229 POWER SWITCH Green Black White Red FLT T BOARD 200V CONNECTIONS SDC BOARD MAIN BOARD Green Black White Red White White Yellow Red Orange Black Black Black Red White Black Brown White Yellow ...

Page 235: ...ly circuit diagram B 230 POWER SWITCH Green Yellow Gray Gray FLT T BOARD 100V CONNECTIONS SDC BOARD MAIN BOARD Green Black White Red White White Yellow Red Orange Black Black Black Red White Black Brown White Yellow ...

Page 236: ...ply circuit diagram C 231 POWER SWITCH Green Yellow Brown Light Blue FLT S BOARD SDC BOARD MAIN BOARD Green Yellow Brown Light Blue White White Yellow Red Orange Black Black Black Red White Black Brown White Yellow ...

Page 237: ... 5 Servo motor circuit diagram 232 ENCODER SDC BOARD AC SERVO MOTOR Black Red White Green Yellow White Drain line Black Orange Blue Purple Light Blue Pink Red Yellow ...

Page 238: ...hread clamp origin sensor Needle thread clamp position sensor Thread trimmer position sensor Safety switch Brown Black Blue Red Red White Black Brown Black Blue Brown Black Blue Red White Black Black White Red White Black White Black Black White Black White Red Red Yellow Black Yellow White Intermediate presser origin sensor TEMPORARY STOP Thread breakage detection ...

Page 239: ... 7 MAIN PANEL board circuit diagram 234 PANEL BOARD MAIN BOARD ...

Page 240: ...Yellow Blue Black AT solenoid White Black Wiper solenoid White Yellow White Red Orange Blue Red Yellow White Orange Blue Red Yellow Blue Yellow Red Blue Orange White Black White Y feed motor Thread trimmer lifting the work clamp foot motor Needle thread clamp motor Intermediate presser motor Black White ...

Page 241: ...peed controller E Solenoid valve F ø 4 Air tube G Manifold H Filter regulator I Regulator J One touch joint plug One touch joint socket K Air cock L ø 6 Air tube Hose elbow Hose nipple Elbow union T type tee Plug Barrel nipple Pneumatic source CN1 1 A 1 B CN2 2 A 2 B FU 05 Option FU 05 Option A B C F I D E G J K F G L H ...

Page 242: ...pcs Control box mounting hole More than 40 Top of table 17 drill Draw stopper mounting position 1 position on rear side 4 x 8 drill 9 drill 20 depth Counterbore depth 17 30 drill 51 depth Counterbore depth 16 R 2 all pe riphery Leg mounting hole Rear side 2 positions drill depth 10 ...

Page 243: ...apan E This manual uses environment friendly soyink The environmental management system to promote and conduct 1the technological and technical research the development and design of the products in which the environmental impact is consid ered 2the conservation of the energy and resources and the recycling in the research development design distribution sale and mainte nance service of the indust...