JUKI UnionSpecial 36200UAD52, Adjusting Instructions / Illustrated Parts List

Page 1: ...NG INSTRUCTIONS ILLUSTRATED PARTS LIST MANUAL NO PT0202 FOR STYLES Oil Less 36200 CLASS 05 07 04 36200UAD52 36200UJED60 36200UED52 36200ULD60 36200UED60 36200UMD60 36200UHD52 36200UYD52 36200UJD60 362...

Page 2: ...ollowing pages are illustrations and terminology used in describing the parts used on 36200 Series machines 2 CONTENTS PREFACE 2 TERMS 2 IDENTIFICATION OF MACHINES 3 TORQUE REQUIREMENTS 3 DESCRIPTION...

Page 3: ...RESSER FOOT SHOE CHART 52 PRESSER FOOT SHOE CHART 53 THREAD STAND 55 MISCELLANEOUS GAUGES TAPE REEL PARTS 57 THREAD LUBRICATOR 59 NUMERICAL INDEX OF PARTS 60 NUMERICAL INDEX OF PARTS 61 IDENTIFICATION...

Page 4: ...wide seam 36200UJD60 FLATSEAMER Same as 36200UA52 except fitted with components to produce a 236 6 0mm wide seam 36200UJED60 FLATSEAMER For simultaneously trimming right and left plies and flatseamin...

Page 5: ...ges are made at your own risk 7 The warning hints in the instructions are marked with one of these two symbols 8 When doing the following the machine has to be disconnected from the power supply by tu...

Page 6: ...art number is known IDENTIFYING PARTS Where the construction permits each part is stamped with its part number On some of the smaller parts and on those where construction does not permit an identific...

Page 7: ...7 THREADING 36200 0 0 MACHINE...

Page 8: ...can be observed through windows A and B When installing a new machine or starting a machine that has been idle for some time priming may be necessary Remove plug screws E fill holes with recommended o...

Page 9: ...bar height gauge Position the needle bar at its highest point of travel Loosen needle bar clamp screw A FIG 3 use the speci fied needle bar height gauge B to achieve the desired height dimension from...

Page 10: ...ning of the needles may be obtained by repositioning the cylinder ALIGNING THE CYLINDER Remove the top front cover and gasket from the main frame Loosen cylinder holding screw A Fig 5 Turn eccentric s...

Page 11: ...lowest position and has risen 5 32 4 0mm At this time the looper point should appear at the same relative position to the needles whether rotation of handwheel is clockwise or counterclockwise INSTRU...

Page 12: ...ame line on block G The difference must not exceed one line If the setting cannot be achieved main shaft coupling A Fig 10 must be repositioned Remove the crank chamber cover and gasket Loosen the thr...

Page 13: ...from the extended position to flush represents 094 2 4mm travel To adjust the looper avoid remove the cylinder cover and loosen screw A Fig 12 with TT 85 wrench Raise the ball joint to shorten the avo...

Page 14: ...ttach rear needle guard C to main feed dog D pushing in fully to the rear and tighten screw E Install main feed dog with screw F As a starting point loosen screw G and set the slot in feed bar eccentr...

Page 15: ...et from numbers 1 to 4 reverse differential or stretching occurs The numbers from 4 to 5 produce equal feed stitching while numbers 5 to 9 produce a gathering stitch The two stop screws D can be set t...

Page 16: ...Fig 22 in lifter lever link assembly B and position lever C so there is 1 32 0 8mm clearance between it and presser bar guide D when the feed dogs are below the throat plate When the hook swings to th...

Page 17: ...of frame chip guard A Fig 26 slightly loosen screw B and turn washer C with 21388Y spanner wrench until spring D snaps the guard into the closed position Tighten screw B A light resistance should be f...

Page 18: ...rn con necting rod G until dimension is achieved Tighten nuts E and F SETTING THE TRIMMING KNIVES FOR LAP SEAMING ALL STYLES To make the adjustments for a lap seam position lower knife A Fig 29 in the...

Page 19: ...up 1 16 1 6mm Further adjustment may be necessary to obtain proper needle loop size so skipped stitches may be avoided Set the four frame needle thread eyelets B Fig 32 eye with the eyelets in holder...

Page 20: ...d and the needle bar starts to rise the cover thread must cast off from the high point of take up D Loosen screws E and adjust take up F accordingly make sure that take up F is centered in cast off pl...

Page 21: ...Attach lap former E to slide block D with screws F and position it in the center of the presser foot Position the slide block so it has a snug but not tight fit the entire length of the gibs Tighten...

Page 22: ...22 9 16...

Page 23: ...r Screw Cover Thread Take up Eyelet Cast Off Plate Assembly Screw for cast off Cast off Screw for cast off plate eyelets Cast off Plate Eyelet rear Cast off Plate Eyelet front Cast off Plate Cover Thr...

Page 24: ...24 2 31 18 17 14 ____ 12 19 4 3...

Page 25: ...shing front Needle Lever Shaft Bushing rear Rubber O Ring Oil Drain Screw Needle Thread Eyelet Screw for needle thread eyelet Screw for unlocking spring height adjusting Stitch Unlocker Mounting Brack...

Page 26: ...26 3...

Page 27: ...sembly Screw for housing cover Vent Screw Gasket Housing Cover and Oil Tube rear Intake Filter Pump Body and Gear Assembly Housing Cover and Oil Tube front Plug Screw Nut Screw Oil Splitter Screw Oil...

Page 28: ...28 21 T19DRQUE TO 21 22 241n lbs cm kg I...

Page 29: ...y Screw Clamp Plate Handwheel Pulley Screw for adjustable pulley Crankshaft Thrust Collar Screw Screw Pump Driving Gear Screw Needle Bearing Retaining Plate Eccentric Bearing Needle Bearing Rollers Ne...

Page 30: ...30 15 12 6 j 38 I I 44 37 28...

Page 31: ...plunger segment pin Presser Bar Lifter Lever Screw Lifter Lever Connecting Link Presser Foot Connection Lifter Lever Retaining Ring Screw for presser foot lifter bearing bracket Presser Foot Lifter B...

Page 32: ...32 06 48 49 t J 51 I _ 50 1 45 44 31 3029 ___ i I 321 i wL 2 1 2 25 23 22 28 IJ 14 Items 22 23 24 25 and spanner wrench 21388Y are al I part or kit 29480AZ...

Page 33: ...mplete Strike off Pin Holder Screw for needle thread take up Screw for needle thread take up Screw for cover thread eyelet Cover Thread Eyelet Detachable Sewing Head Presser Bar Bushing Needle Bar Bus...

Page 34: ...34 2 1 31 3029 i I 32 11 i 25 m 27 24 23 r 22 28 wL Items 22 23 24 25 and spanner wrench 21388Y are al I part or kit 29480AZ 14 7...

Page 35: ...eedle Head for 5 2 Gauge Needle Head for 6 0 Gauge Screw for needles and retainer Screw for left head cover Head Cover left Gasket for left head cover Washer Screw for connecting head to main frame Fe...

Page 36: ...36 TORQUE TO 28 30 i n I bs 132 35 cm kgl 24 37 TORQUE TO 28 30 i n I bs 132 35 cm kgl TORQUE TO 19 21 in lbs 122 24 cm kgl TORQUE TO 19 21 in lbs 122 24 cm kgl...

Page 37: ...step on right side for style 36200UHD52 Differential Feed Dog marked VU 16 teeth per inch 050 1 27mm step on right side for style 36200UMD60 Screw for needle guard Needle Guard Screw for main feed dog...

Page 38: ...38 0 24 37 4 27 32 I 123 16mml l l TORQUE TO 19 21 in lbs 122 24 cm kgl Items 35 and 36 may also be purchased as 29478FI...

Page 39: ...djusting Lever Differential Feed Adjusting Link Screw Differential Driving Link Stud Differential Feed Driving Link Slide Block Feed Rocker Screw Bushing Screw Feed Drive Assembly Feed Drive Eccentric...

Page 40: ...40 4 40 i li l rrrt l 1 i r C J 4 12 2 27 32 172 2mml 3 5 32 180 2mmJ...

Page 41: ...d Cover Thread Carrier and Hook Driving Connection Rod Ball Joint Washer Presser Bar Guide Screw Nut O Ring Torlon Washer Knife Drive Lever Rod End Bearing Washer seal Screw Nut Nut left thread Sleeve...

Page 42: ...42 f I i j j ft l rf 1 1 o u I m I J 0 34 ___ I Jl 31 3 5 32 S0 2mml OROUE TO T 1 n lbs 2 z4 cm kgl 18 4b 9 16 Yif 17 15 1 _ rt of G d 38 are at 29476F 6 37 an tion kl Items 3 8 connec Looper Or I v...

Page 43: ...dle guard Looper Screw Looper Holder Looper Adjusting Screw Screw Screw Looper Rocker Shaft Looper Shaft Collar Screw Looper Shaft Sleeve Guide Stud Ball Fork Screw Looper Drive Lever Shaft Oil Seal R...

Page 44: ...44 16 27 Torque to 18 rt lbso I...

Page 45: ...D52 UYD60 Gib left for styles 36200UED52 UED60 UHD52 UJED60 ULD60 UMD60 UYD52 UYD60 Spring for lap former slide block Screw for lap former slide block spring Cylinder Cover for styles 36200UED52 UED60...

Page 46: ...46 11 3...

Page 47: ...d Screw Gasket for bottom cover Screen for bottom cover Rubber O Ring for screen Oil Drain Plug Screw Screw for bottom cover Bottom Cover Screw for cylinder side cover Cylinder Side Cover Gasket for c...

Page 48: ...48 1 17A...

Page 49: ...Presser Foot Shoe left 36220E 36220 W 36220 V presser foot Presser Foot Shoe left 36220H presser foot Presser Foot Shoe left 36220M presser foot Stationary Knife Clamp 213 5 41mm ID Mark A Stationary...

Page 50: ...50...

Page 51: ...arrier Screw for stationary knife clamp Stationary Knife Stationary Knife Clamp 213 5 41mm ID Mark A Stationary Knife Clamp 222 5 64mm ID Mark B Stationary Knife Clamp 226 5 74mm ID Mark J Screw for p...

Page 52: ...52 2 4 4 5 8 9 10 20 15 21 25...

Page 53: ...Cover Thread Hook For 36220X presser foot Cover Thread Hook For 36220Y presser foot Screw Presser Foot Screw Screw Plate Right Plate Left Cover Thread Carrier For 36220X presser foot Cover Thread Carr...

Page 54: ...3 2 6 3 O O B B 2 3 2 6 3 D B 2 3 2 6 3 O O D B 2 3 2 6 3 O O SELECTING THE PROPER PRESSER FOOT SHOES THICKNESS OF SHOES 014 THICK Used when sewing lightweight material when light presser foot pressur...

Page 55: ...2 2 6 3 0 1 9 4 2 5 D H U 0 0 2 6 3 2 5 H U 0 0 2 6 3 O m m 9 7 6 1 5 O m m 7 2 1 2 1 M 0 2 2 6 3 0 1 5 4 0 6 M U 0 0 2 6 3 O m m 1 7 2 3 9 O m m 7 2 1 2 1 E 0 2 2 6 3 W 0 2 2 6 3 9 5 4 2 5 E U 0 0 2...

Page 56: ...56 1 4...

Page 57: ...Description Amt Req Ref No 57 THREAD STAND 1 2 3 4 21101W6 21233KS 22651CD 5 28604R Thread Stand complete Bracket Connection marked KS Screw for bracket connection Oil 1 1 2 1 These parts used with p...

Page 58: ...58 17 18 8 7 6...

Page 59: ...avel Gauge Pointer Looper Travel Gauge Plate Wrench for driving link stud Needle Height Gauge for Styles 36200UAD52 UED52 UHD52 UYD52 Needle Height Gauge for Styles 36200UED UJD60 UJED60 ULD60 UMD60 U...

Page 60: ...60 5 I I I 10 8 I I I gi I L I I I I I j J...

Page 61: ...RICATOR 1 2 3 4 5 6 7 8 29480AZY 35893J 666 339 22585C 660 219AX 50358M 22894BL 35893K 28604W Needle Thread Lubricator Complete Reservoir Cover Reservoir Wick Screw Pin Eyelet Shoulder Screw Reservoir...

Page 62: ...61 28A 33 28C 25 35 29101J 27 39 29103T 27 37 29105BH 25 29472AC 27 29472Y 27 29476XC 23 29476YP 35 29478CS 37 29478CT 39 29478CU 43 29478CZ 47 29480AZY 61 318 35 33174B 37 35751G 43 35761D 25 35763F...

Page 63: ...G 45 36283H 45 36283J 45 36283K 47 36283P 35 36283R 31 36283S 31 36283T 31 36283U 31 36284 45 36284C 47 36284E 45 36284F 47 36284M 23 36284N 35 36284P 33 36284Q 47 36284R 47 36284S 25 36284T 23 36286...

Page 64: ...9 5101 Fax 847 669 4454 Union Special GmbH EuropeanDistributionCenter Raiffeisenstrasse 3 D 71696 M glingen Germany Tel 49 07141 247 0 Fax 49 07141 247 100 JUKI CORPORATION INTERNATIONAL SALES DIVISIO...