Jungheinrich AMX 10 Inox Pro Ex, Operating Instructions Manual

Page 1: ...Operating instructions 51021985 AMX E 10 INOX INOX PRO AMX 10 INOX PRO Ex G 12 05 07 08...

Page 2: ...explanations are indicated by the following graphics F Used before safety instructions which must be observed to avoid danger to personnel M Used before notices which must be observed to avoid materi...

Page 3: ...0108 GB...

Page 4: ...uck for the first time C 2 D Battery Maintenance Charging Replacement 1 Safety regulations for handling acid batteries D 1 2 Battery types D 2 3 Charging the Battery D 2 4 Battery discharge indicator...

Page 5: ...truck for maintenance and repairs F 7 7 2 Replacing the Hydraulic Oil AMX F 8 7 3 Replacing the Hydraulic Oil AMX E F 8 7 4 Checking electrical fuses F 9 7 5 Recommissioning F 10 8 Decommissioning the...

Page 6: ...he industrial truck himself or on whose behalf it is used In special cases e g leasing or renting the proprietor is considered the person who in accordance with existing contractual agreements between...

Page 7: ...1205 GB A 2...

Page 8: ...calculated according to the type and number of pallets transported 2 Materials 1 AMX E Inox Pro 2 AMX Inox Pro Inox Pro Ex Material Comparison AMX AMX E Inox AMX AMX E Inox Pro AMX Inox Pro Ex Rahmen...

Page 9: ...n 1 t Load fork 2 t Scissors 3 t Bearing thrust strap 4 t Load wheels 5 t Steer wheels 6 t Support leg 7 t Hydraulic cylinder 8 t Control handle 9 t Lift lower load fork handle t Standard equipment o...

Page 10: ...rust strap 13 t Load wheels 14 t Battery connector 15 t Support leg 16 t Steer wheels 17 t Hydraulic unit 18 t Hydraulic cylinder 19 t Control handle 20 t Lift lower fork button t Standard equipment o...

Page 11: ...08 0 05 m s Lift motor output where s3 10 0 9 kW Battery voltage rated capacity k5 12 60 V Ah Battery weight 20 Kg Description AMX 10 Inox Inox Pro Inox Pro Ex AMX E 10 Inox Inox Pro h3 Lift 800 800 m...

Page 12: ...B 5 0708 GB AMX Inox Inox Pro Inox Pro Ex...

Page 13: ...0708 GB B 6 AMX E Inox Inox Pro...

Page 14: ...e with EN 12895 including the normative procedures contained therein Z No changes to electric or electronic components or their arrangement may be made without the written agreement of the manufacture...

Page 15: ...decals Do not stand under the load handler Do not stand on the load handler 22 Capacity Qmax 23 Load centre of gravity decal 24 Truck data plate 25 Correct operation loading decal 26 Danger of trappin...

Page 16: ...d handler Do not stand on the load handler 28 Capacity Qmax 29 Load centre of gravity decal 30 Truck data plate 31 Correct operation loading decal 32 Danger of trapping warning 33 Explosion proof deca...

Page 17: ...anufacture 36 Net weight in kg 37 Manufacturer 38 Manufacturer s logo 39 Rated capacity kg 40 Serial no Item Description 41 Type 42 Reference ATEX 43 Year of manufacture 44 Net weight in kg 45 Manufac...

Page 18: ...he harness in such a way that they do not come into contact with any parts of the truck when it is being raised 2 Securing the truck during transport F The truck must be securely fastened when transpo...

Page 19: ...eteness and satisfactory condition of the equipment Install battery where required Do not damage battery cables only AMX E Charge the battery only AMX E see Chapter D Commission the truck in accordanc...

Page 20: ...coating of dielectric grease Batteries with non insulated terminals must be covered with a non slip insulation mat Battery disposal Batteries may only be disposed of in accordance with national envir...

Page 21: ...disconnect the battery and the charger when the charger is switched off Connect the charger to the battery Then connect the charger to a suitable mains socket 230 V 10 Charge the battery until the gr...

Page 22: ...battery when the LED is flashing red Further operation will damage the battery Battery depletion occurs and the voltage drops below the minimum level Z Lifting is cut out when 20 residual capacity is...

Page 23: ...attery panel Undo the terminal screws and remove the battery cable from the terminals M Place the battery connector or the battery cable in such a way that they will not get caught on the truck when t...

Page 24: ...ke problems must not be used until they have been rectified Repairs The driver must not carry out any repairs or alterations to the forklift truck without the necessary training and authorisation to d...

Page 25: ...and caustic solutions can cause a reduction or complete failure of electrical electronic energy conducted to the ground The truck and transport routes must be treated accordingly It is the sole respon...

Page 26: ...lifts lowers load fork Item Control Display Function 3 Battery discharge indicator t Indicates the battery charge status see Chapter D 4 Control handle t Used to steer and brake the truck 5 Lift lower...

Page 27: ...e hazardous area Checks and operations to be performed before starting daily work Inspect the entire truck especially the wheels and the load handler for visible signs of damage AMX E only Check wheth...

Page 28: ...es and inclines Slopes or inclines may only be negotiated if they are designated traffic routes are clean and have a non slip surface and providing they can be safely negotiated in accordance with the...

Page 29: ...ler 8 handle 11 Z AMX When moving a laden truck the handle 9 must be in the neutral position Steering Move the control handle 1 to the left or right M On narrow bends the tiller extends outside the tr...

Page 30: ...the fork if necessary by pressing the button in the Lower direction Fully insert the forks of the truck underneath the load Raise Lower Lift AMX Push handle in the Lift direction Lift the fork by mov...

Page 31: ...support legs are eccentric so that they can be adjusted according to their gradual state of wear 4 4 Parking the truck securely F Always park the truck securely Do not park the truck on an incline Th...

Page 32: ...e Action Load cannot be lifted or is not lifted on first pump stroke Hydraulic oil level too low Air in hydraulic system Seals leaking valves do not close Check hydraulic oil level Pump load handler f...

Page 33: ...1205 GB E 10...

Page 34: ...sonnel The manufacturer s service department has field technicians specially trained for these tasks We therefore recommend a maintenance contract with the manufacturer s local service centre Lifting...

Page 35: ...en repairing or replacing hydraulic electric or electronic components or assemblies always note the truck specific settings Tyres The quality of tyres affects the stability and performance of the truc...

Page 36: ...als to prevent damage due to wear The service intervals stated are based on single shift operation under normal operating conditions They must be reduced accordingly if the truck is to be used in cond...

Page 37: ...onnections for leaks and and check damage t 5 3 Make sure hydraulic unit is sealed check for damage and test attachment t 5 4 Check oil level t 5 5 Replace hydraulic oil and filter cartridge t 5 6 Tes...

Page 38: ...6 2 Check all cables are secure and check for damage t 6 3 Check fuse ratings t 6 4 Make sure switches are secure and are operating correctly t Battery 7 1 Check acid density acid level and cell volta...

Page 39: ...0708 GB F 6 6 Lubrication Schedule g Contact surfaces Hydraulic oil filler neck s Grease nipple Cold Store Application A E s B...

Page 40: ...ure must be disposed of in accordance with regulations Grease guidelines 7 Maintenance Instructions 7 1 Preparing the truck for maintenance and repairs All necessary safety measures must be taken to a...

Page 41: ...ith the opening Close opening with tank stopper Pump up the forks fully 7 3 Replacing the Hydraulic Oil AMX E Draining the oil Fork must be in lowered position Remove the eight clamps from the oil con...

Page 42: ...trical fuses Prepare the truck for maintenance see Chapter 7 1 Check all fuse ratings in accordance with the table replace if necessary Item Description To protect 2 F2 Pump motor 80 A 3 2 F1 Overall...

Page 43: ...ngs are not damaged If the truck is to be out of service for more than 6 months further measures must be taken in consultation with the manufacturer s service department 8 1 Prior to decommissioning T...

Page 44: ...d replace if necessary Start up the truck see Chapter E AMX E only Clean the battery grease the terminals and connect the battery Charge the battery see Chapter D Start up the truck see Chapter E Z Ba...

Page 45: ...eness of the safety mechanisms based on the technical regulations and principles governing the inspection of forklift trucks A thorough test of the truck must be undertaken with regard to its technica...