Jungheinrich AMXE 10, Operating Instructions Manual

Page 1: ...Operating instructions 50287420 AMXE 10 G 11 02 07 08...

Page 2: ...iengesellschaft Am Stadtrand 35 22047 Hamburg GERMANY Telephone 49 0 40 6948 0 www jungheinrich com 0108 GB Foreword The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient inst...

Page 3: ...0108 GB 0108 GB...

Page 4: ...icking up and putting down load units E 8 4 4 Safe parking of the truck E 10 5 Troubleshooting E 11 I 1 0708 GB Table of contents A Correct use and application of the truck B Truck description 1 Appli...

Page 5: ...t regular intervals and following any unusual incidents F 12 9 Final de commissioning disposal F 12 0708 GB I 2 F Maintenance of the fork lift truck 1 Operational safety and environmental protection F...

Page 6: ...obtained from local authorities does not however make the approval by the manufacturer unnecessary A 1 0600 GB A Correct use and application of the truck A The Guidelines for the Correct Use and Appl...

Page 7: ...0600 GB A 2 0600 GB A 2...

Page 8: ...ed for non permanent use and suitable for single shift operation when these requirements are heeded B 1 1102 GB B Truck description 1 Application description The truck is an electric pallet truck desi...

Page 9: ...ifting device 12 t Load wheels t Series equipment o Optional equipment 1 4 5 6 11 12 7 8 9 10 2 3 7 1102 GB B 2 2 Description of assembly groups and functions Item Designation 1 t Wheels 2 t Battery h...

Page 10: ...oil reservoir into the cylinder The load lifting device 11 is lifted Electric system 12 Volt system B 3 1102 GB 2 1 Truck Controls and indicators The controls for lifting and lowering are located on t...

Page 11: ...learance 30 mm Wa Turning radius 1635 mm Ast Aisle width 800x1200 in longitudinal direction 2005 mm 1102 GB B 4 3 Technical data standard version A Indication of technical data according to VDI 2198 S...

Page 12: ...temperatures below 5 C or in cold stores respectively with extreme temperatures or humidity changes B 5 1102 GB 3 3 EN standards Continuous sound level 66 dB A according to EN 12053 as stipulated in I...

Page 13: ...1102 GB B 6 1102 GB B 6...

Page 14: ...7 Eye for crane loading 18 Load capacity Qmax 19 Truck identification plate 14 13 15 18 16 17 19 17 B 7 1102 GB 4 Label positions and identification plates Item Designation 13 Label Correct operation...

Page 15: ...rder No 32 Manufacturer s logo 26 Load centre distance in mm 20 21 22 23 24 25 27 31 30 29 28 26 32 1102 GB B 8 4 1 Truck identification plate A In the event of queries relating to the truck or spare...

Page 16: ...ing surface of the tyres will flatten These flattenings will disappear after travelling for a while C 1 1102 GB C Transportation and commissioning 1 Transportation by crane m Use only hoisting equipme...

Page 17: ...1102 GB C 2 1102 GB C 2...

Page 18: ...he truck Changing the battery equipment is not permitted without prior approval by the manufacturer D 1 1102 GB D Battery Servicing recharging replacement 1 Safety regulations governing the handling o...

Page 19: ...charging all electric functions are interrupted The truck cannot be operated 12 V battery 90 AH C20 1102 GB D 2 2 Battery types The truck comes with the following battery type The battery weights can...

Page 20: ...flashes green Battery charge 50 lights up yellow Battery charge 25 lights up red Battery discharged D 3 1102 GB Trickle charging The battery is charged completely when the green LED 3 lights up perman...

Page 21: ...erminal After reinstallation check all cable connections and plugged connections for visible damage 1102 GB D 4 5 Replacing the battery f Pull the battery cable out of its holder Park the truck on a l...

Page 22: ...ning labels and warning notes described in the present operating instructions must always be heeded E 1 1102 GB E Operation 1 Safety regulations governing the operation of the fork lift truck Driving...

Page 23: ...ted by stepping onto a pedal located in front of the wheels t Series equipment o Optional equipment 1102 GB E 2 2 Description of operating and display elements Item Operating or display element Functi...

Page 24: ...E 3 1102 GB o Control shaft B Control shaft A E 3 1102 GB o Control shaft B Control shaft A...

Page 25: ...LED discharge indicator 11 shows the present battery capacity The truck is now ready for operation 1102 GB E 4 3 Starting up the truck f Before starting or operating the truck or before lifting any l...

Page 26: ...that safe driving and braking of the truck and the trailer is guaranteed for all driving movements E 5 1102 GB 4 Operation of the fork lift truck 4 1 Safety regulations applicable when operating the...

Page 27: ...to the right m In narrow bends the control shaft protrudes beyond the truck contour Control shaft B 1102 GB E 6 4 2 Driving steering braking f It is not permitted to ride on the truck Driving m Drive...

Page 28: ...ack and the wheels are released f Never attempt to actuate the brake with your hand Control shaft B E 7 1102 GB Braking o Depending on the variant the truck can be braked in different ways with the co...

Page 29: ...e load A While moving the truck with a load the handle 3 must be set to Neutral S H Control shaft A 1102 GB E 8 4 3 Picking up and putting down load units m Before picking up a load unit the driver mu...

Page 30: ...n the electric control elements are not operable e g when the battery is discharged Control shaft B E 9 1102 GB Lifting lowering control shaft B Lifting Pull the lever 7 upwards to lift the load Lower...

Page 31: ...completely lowered Lower the load lifting device Set key switch 9 to position 0 and remove the key 1102 GB E 10 4 4 Safe parking of the truck f Always render the truck secure when parking it Do not p...

Page 32: ...sted under Truck cannot be operated Check the hydraulic oil level Charge the battery Check fuse 2F1 E 11 1102 GB 5 Troubleshooting This chapter allows the user to locate and eliminate simple malfuncti...

Page 33: ...1102 GB E 12 1102 GB E 12...

Page 34: ...ompletion of cleaning work the operations detailed in the section Recommissioning must be performed F 1 0708 GB F Maintenance of the fork lift truck 1 Operational safety and environmental protection T...

Page 35: ...d every six years When replacing hydraulic components also renew the hoses in this hydraulic system 0708 GB F 2 Work on the electric system Work on the electric system of the truck must only be perfor...

Page 36: ...ce hours or after repair work the owner must check the wheel nuts bolts and re tighten if necessary F 3 0708 GB 3 Servicing and inspection Thorough and expert servicing is one of the most important pr...

Page 37: ...e t 6 3 Check fuses for correct amperage t 6 4 Check switches for secure seat and proper function t 0708 GB F 4 4 Maintenance checklist Maintenance intervals Standard t W A B C Cold store k Chassis su...

Page 38: ...ad t 11 2 Upon completion of servicing operations demonstrate the truck to the person responsible t F 5 0708 GB Maintenance intervals Standard t W A B C Cold store k Battery 7 1 Check acid density aci...

Page 39: ...0708 GB F 6 5 Lubrication schedule g Glide surfaces Hydraulic oil filler neck 0708 GB F 6 5 Lubrication schedule g Glide surfaces Hydraulic oil filler neck...

Page 40: ...oint C Worked penetration at 25 C NLG1 class Operating temperature C E Lithium 185 265 295 2 35 120 F 7 0708 GB 5 1 Fuels coolants and lubricants Handling consumption type material Consumption type ma...

Page 41: ...en the nut 4 by two turns Tighten the locknut 1 again m The pedal 2 must not turn during adjustment 0708 GB F 8 6 Notes on maintenance 6 1 Preparing the truck for servicing and maintenance operations...

Page 42: ...ion Protects 1 2F1 Main control fuse 3 A 2 F1 Battery discharge indicator 15 A 3 F2 Pump motor 80 A F 9 0708 GB 6 3 Checking electric fuses Prepare the truck for the servicing and maintenance operatio...

Page 43: ...f discharging would occur Owing to sulfatisation this will result in the destruction of the battery 0708 GB F 10 6 4 Recommissioning the truck Recommissioning of the truck following the performance of...

Page 44: ...ols by repeated operation f Perform several brake tests immediately after recommissioning the truck F 11 0708 GB 7 3 Recommissioning the truck Thoroughly clean the fork lift truck Lubricate the fork l...

Page 45: ...ns governing the disposal of batteries fuels and electronic and electrical systems must be observed 0708 GB F 12 8 Safety checks to be performed at regular intervals and following any unusual incident...