Jupiter Avionics JA94-001A, Installation And Operating Manual

Page 1: ...JA94 001A Dual Audio Controller Installation and Operating Manual Rev B Jupiter Avionics Corporation 1959 Kirschner Road Kelowna BC Canada V1Y 4N7 Tel 1 778 478 2232 Toll Free 1 855 478 2232 www jupiteravionics com ...

Page 2: ...tly prohibited Except as described above no part of this manual may be reproduced copied transmitted disseminated downloaded or stored in any storage medium for any purpose without the express prior written consent of JAC RECORD OF REVISIONS Revision Rev Date Description ECR A Sep 2017 Initial release Serial number 1001 and higher Prepared MPB Checked Approved IMPORTANT Information in this documen...

Page 3: ...oCS 7 2 5 1 Configuration Cabling Requirements 7 2 5 2 ProCS Setup 7 2 5 3 Configurable Settings 7 2 5 4 Other Configuration Features 13 2 6 Installation Kit 14 2 6 1 Recommended Crimp tools 14 2 7 Installation Drawings 14 2 7 1 Generation of Custom Drawings 14 SECTION 3 OPERATION 15 3 1 Introduction 15 3 2 Front Panel Controls 15 1 2 NAV1 COM4 Receive Select Switches and Legends 16 3 COM5 COM6 Re...

Page 4: ...ected Emergency Mode 21 Appendix A Installation Drawings A1 A1 Introduction A1 A2 Installation Drawings A1 Appendix B Installation Documents B1 B1 Airworthiness Approval B2 B2 Instructions for Continued Airworthiness B2 3 4 Left User Emergency Mode 21 Right User Emergency Mode 21 Emergency Operation Mode 21 3 4 1 3 4 2 ...

Page 5: ...the removable legend interface Numerous input and output levels are adjustable and several audio paths are selectable using the configuration tool ProCS Product Configuration Software to write configuration commands via a configuration cable to the front panel music configuration connector The configuration commands set the level of non volatile digital control potentiometers to control audio sign...

Page 6: ...dio signal Multi format signal Audio signal two Configurable via ProCS Power supply 28 Vdc RX HI LO 10 Audio signal 6 COMs 4 NAVs TX PTT 5 Control signal 1 3 2 Outputs Name Qty Type CVR 2 CONFIG DATA FROM JA94 001A 1 Headphones 7 Transceiver MIC 6 Transmit PTT 6 RX COMP OUT 2 Audio signal Configurable via ProCS Data signal Audio signal Note 7 outputs for driving 8 phones Audio signal Control signa...

Page 7: ...ut 340 mVrms 10 Intercom Tie Line type 2 rated output 1 20 Vrms 10 Audio Frequency Response Audio output audio frequency response 3 dB from 300 to 6000 Hz Distortion Characteristics Audio output distortion at rated power 10 Input Impedance Microphone input Impedance 150 10 Direct Audio input Impedance 1000 10 Receive Audio input Impedance 1000 10 Music Audio input Impedance 1000 10 Intercom Tie Li...

Page 8: ...depth Faceplate width Behind panel width Weight Material Connectors J1 J2 J3 J4 J5 Mounting Bonding Installation kit part number 2 5 1 0 seconds 28 to 6 dB 0 5 to 2 0 seconds 90 10 seconds 0 to 28 0 to 14 and 0 to 5 Vdc 10 mA max 1 875 in 47 63 mm max 5 48 in 139 2 mm max 5 75 in 146 1 mm max 5 00 in 127 mm max 1 99 lbs 0 91 kg max brushed aluminum with conversion coating One 37 pin D Sub male Sli...

Page 9: ...C DEALER If the on line warranty card is not completed the product will be warranted from the date of manufacture Contact JAC for return authorization and for any questions regarding this warranty and how it applies to your unit s JAC is the final arbiter concerning warranty issues 2 4 Installation Procedures WARNING Loud noise can cause hearing damage Set the headset volume to minimum before cond...

Page 10: ...d Replacement The JA94 001A illuminated legends are field replaceable For further information refer to the Legend Replacement document in Appendix A of this manual 2 4 6 Post Installation Checks 2 4 6 1 Voltage Resistance checks Do not attach this unit until the following conditions are met a Check P1 pin 19 for lights buss voltage 28 Vdc 14 Vdc or 5 Vdc b Check P2 pin 17 for 28 Vdc power relative...

Page 11: ... Cables and a computer running the ProCS software For configuration requirements see section 2 5 1 For full information on the configuration process and for installation of ProCS on your computer refer to the ProCS manual on the Jupiter Avionics website www jupiteravionics com productsoftware 2 5 1 Configuration Cabling Requirements To configure the JA94 001A it is necessary to load the Product Co...

Page 12: ...ndow is used to specify the text for each legend Note If the name of a front panel switch is changed using this software the change will be incorporated in every other section that refers to that switch name including the connector maps 2 5 3 2 Radios The Radios window is used to define the radios for the transceivers receivers and CVR ...

Page 13: ... level of each of the eight RX and the three DIRECT AUDIO inputs can be adjusted from 1 to 10 Vrms Default 7 75 Vrms The Receive Audio Detector threshold can be adjusted from 36 to 12 dB of rated input level Default 24 dB The level of the receive composite audio output RX COMP OUT can be adjusted from 0 25 to 2 5 Vrms Default 1 00 Vrms ...

Page 14: ...cked When the COM5 Duplex check box is checked the COM5 FM2 radio is set to duplex operation Default not checked see section 3 3 4 2 5 3 5 Simulcast Selection The level of each of the six Transceiver MIC output signals can be adjusted from 0 01 to 1 Vrms Default 250 mVrms When a User s COM6 Simulcast Enable button is checked the COM1 through COM5 radios may be selected for simulcast active togethe...

Page 15: ... connector pins can be configured to meet the requirements of specific installations Refer to JA94 001A Interconnect sheet 5 of 6 Direct Audio routing can also be selected in this section The Receive Sidetone Level can be adjusted from 0 to 12 dB of the rated phone Level Default 6 dB The level of the COM6 Artificial Sidetone can be adjusted from 0 to 40 dB of the rated phone Level Default 6 dB ICS...

Page 16: ...smit Default checked When the Mute ICS Audio check box is checked the ICS Audio is muted during transmit Default checked The Mute Music Audio check box is always checked i e Mute Music Audio is always enabled 2 5 2 10 CVR Level 2 5 3 11 Music Levels The output levels of the Cockpit Voice Recorder audio may be adjusted as shown LEFT USER RIGHT USER and Music Input Levels may be individually adjuste...

Page 17: ...3 Lighting Voltage Selection The rated input level for the lighting voltage may be selected from 5 Vdc 14 Vdc or 28Vdc Default 28 Vdc 2 5 3 14 VOX 2 5 3 15 Connector Maps This section contains connector maps and interconnects that are automatically generated to show changes that affect the installation of the JA94 001A such as switch labels and voltages See section 2 7 1 2 5 4 Other Configuration ...

Page 18: ...IL spec D Submin Crimp Socket CON 3320 2024 3 For Any D sub Connector Hardware Slide Locks Vertical CON 5275 0050 2 0 625 Inside Diameter Hardware Tag Ring CON 5500 0625 2 1 Inside Diameter Heat Shrink Tube WIR HTSK 1000 2 6 1 Recommended Crimp tools Tool Type Hand crimp tool Positioner Insertion extraction tool Positronic 9507 0 0 0 9502 5 0 0 4711 2 0 0 Daniels AFM8 K13 1 91067 2 MIL SPEC M22520...

Page 19: ...itches TX select annunciators and associated legends 2 Right User Receive select switches TX select annunciators and associated legends 3 Left and Right User COM5 COM6 receive select switches TX select annunciators and associated legends 4 VOX threshold control 5 Left User Transmit Selector Switch and Emergency Switch 6 EMER Emergency Legend 7 Left User ICS RX Volume controls and legend 8 Right Us...

Page 20: ... left hand switch is associated with the Left User and the right hand switch is for the Right User To select COM5 the appropriate switch is set to the up position and for COM6 it is in the down position Audio from the associated receiver is routed to the phones of that side s user and passengers if configured The backlit legends are interchangeable to allow customization The default legends are CO...

Page 21: ...pointing to the associated switch or legend The appropriate annunciator will light green to show which transceiver is selected for transmit right user COM6 in the example above The Left User TX selector is an unlit rotary seven position knob that operates in the same manner as the Right User selector except that position 7 marked PULL TO TURN extreme ccw is used to select Emergency EMER mode Below...

Page 22: ... plug or device could damage the unit the attached device or both If in doubt check with your installing agency 3 3 Normal Operation Mode The JA94 001A is in Normal mode unless EMER mode has been selected via the Left User TX control or if the power input is less than the power off voltage Note Numbers in parentheses refer to the front panel controls shown in section 3 2 3 3 1 Panel Lighting The l...

Page 23: ...the Transmit Timeout configuration of the aircraft The ProCS configuration program allows the selection of Transmit Timeout If selected transmissions will timeout after 90 seconds 3 3 3 3 COM5 PTT Operation Note If the COM5 transceiver has been configured as duplex it can be used with a cellphone or sat phone Check your configuration with the installing agency If the unit has been configured for c...

Page 24: ...r Direct Audio or if the unit is transmitting When the incoming audio has ended the music will gradually return to the previous level 3 3 9 Rear Hand Mic Operation When configured by ProCS the Rear Hand MIC audio and PTT signal are connected to the Transceiver as selected by the left or right TX Select switch The Rear Hand MIC is assigned to left or right user s controls by ProCS in the Passenger ...

Page 25: ...he Right User phone microphone and PTT signals are connected by mechanical relay contacts to the COM1 transceiver the NAV1 receiver and the Direct Audio 2 and 1 if configured or the right CVR The Right User is disconnected from the ICS The RIGHT USER PTT is routed directly to COM1 PTT The RIGHT USER MIC is routed to the COM1 MIC The sum of the COM1 RX NAV1 RX and DIRECT AUDIO 1 as configured by Pr...

Page 26: ...94 001A Dual Audio Controller are in this Appendix as listed below Note A fully customized set of Connector Maps and Interconnects can be created using the ProCS software Refer to the ProCS manual for further information A2 Installation Drawings DOCUMENT Rev JA94 001A Connector Map A JA94 001A Interconnect A JA94 001A Mechanical Installation B Reference Documents TOL CUST EXTR Legend Replacement A...

Page 27: ...P OUT HI ICS TIE HI LEFT USER PHN HI RIGHT USER PHN HI LIGHTS INPUT DIRECT AUDIO 1 LO LEFT CVR LO COM 2 RX LO COM 1 RX LO COM 3 RX LO COM 4 RX LO COM 5 RX LO NAV 1 RX LO NAV 2 RX LO NAV 3 RX LO DIRECT AUDIO 3 LO NAV 4 RX LO COM 6 RX LO DIRECT AUDIO 2 LO RIGHT CVR LO MUSIC LEFT LO LEFT RX COMP OUT LO MUSIC RIGHT LO RIGHT RX COMP OUT LO ICS TIE LO LEFT USER PHN LO RIGHT USER PHN LO JUPITER AVIONICS ...

Page 28: ... PHN HI PAX 2 PHN LO PAX 4 PHN HI PAX 4 5 6 PHN LO COM 1 PTT COM 3 PTT COM 4 PTT COM 5 PTT REAR HAND PTT PAX 6 TX PTT RIGHT USER TX PTT RIGHT USER ICS PTT LEFT USER TX PTT LEFT USER ICS PTT PAX 5 MIC HI PAX 5 MIC LO COM 6 PTT COM 6 MIC HI COM 6 MIC LO PAX 5 6 PHN HI POWER INPUT POWER GROUND MIC OUT MIC IN PAX PHN OUT VIEW IS FROM REAR OF MATING CONNECTOR PAX 3 PHN HI PAX 3 PHN LO TRANSMIT CONNECTO...

Page 29: ... MODE SELECT FRONT PANEL MUSIC CONFIGURATION CONNECTOR P4 JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B DWT TITLE APPROVED PREPARED CHECKED L00N3 NCAGE CODE PART NO SHEET DOC NO CONFIDENTIAL PROPRIETARY TO JUPITER AVIONICS CORP Dual Audio Controller P3 P4 Connector Map JA94 001A 3 3 JA94 001A Connector Map Rev A dwg TAT VIEW IS FROM REAR OF MATING CONNECTOR P3 15 PIN FEMALE DMIN MATING CO...

Page 30: ...SCRIBED IN FAA AC43 13 1B CHANGE 1 PARA 11 85 AND 11 86 AND LISTED IN TABLE 11 11 OR 11 12 ALL SHIELDED CABLE SHOULD BE IN ACCORDANCE WITH MIL DTL 27500 REVISION H OR LATER CONNECTION TO AIRFRAME GROUND SHOULD BE MADE WITH 20 AWG WIRE LENGTH NOT TO EXCEED 3 FT 0 91 M CABLE SHIELDS AT THE JA94 001A CONNECTOR PINS SHOULD BE TERMINATED TO AIRFRAME GROUND USING A TAG RING P N MS27741 5 OR EQUIVALENT C...

Page 31: ...3 9 28 DIRECT AUDIO 3 HI DIRECT AUDIO 3 LO RX LO 10 29 NAV 4 RX HI NAV 4 RX LO RX LO NAV 4 11 30 COM 6 RX HI COM 6 RX LO RX LO COM 6 12 31 DIRECT AUDIO 2 HI DIRECT AUDIO 2 LO RX LO 13 32 MUSIC LEFT HI MUSIC LEFT LO RX LO MUSIC LEFT 14 33 MUSIC RIGHT HI MUSIC RIGHT LO RX LO MUSIC RIGHT 15 34 ICS TIE HI ICS TIE LO HI LO ICS TIE EXPANSION 16 35 LEFT USER PHN HI LEFT USER PHN LO PHN LO LEFT USER HEADS...

Page 32: ...T JACK 25 42 RIGHT USER TX PTT 7 RIGHT USER TX PTT RIGHT USER ICS PTT 9 RIGHT USER ICS PTT LEFT USER TX PTT 8 LEFT USER TX PTT LEFT USER ICS PTT 10 LEFT USER ICS PTT MIC LO PAX 1 HEADSET JACK PHN LO PAX 1 MIC HI PAX 1 MIC LO 26 43 PAX 1 PHN HI PAX 1 PHN LO 30 47 MIC LO PAX 2 HEADSET JACK PHN LO PAX 2 MIC HI PAX 2 MIC LO 27 44 PAX 2 PHN HI PAX 2 PHN LO 31 48 MIC LO PAX 3 HEADSET JACK PHN LO PAX 3 M...

Page 33: ... TX SELECT 1 COM 2 REMOTE TX SELECT 2 COM 3 REMOTE TX SELECT 3 COM 4 REMOTE TX SELECT 4 COM 5 REMOTE TX SELECT 5 PAX 1 TX PTT 7 PAX 2 TX PTT 8 PAX 1 ICS PTT 9 PAX 2 ICS PTT 10 PAX 3 ICS PTT 11 PARKED POSITION REMOTE TX SELECTOR 15 ICS ISOLATE MODE ICS ISOLATION 2 COM 6 REMOTE TX SELECT 6 PAX 4 ICS PTT 12 PAX 5 ICS PTT 13 PAX 6 ICS PTT 14 PAX 1 TX PTT PAX 2 TX PTT PAX 1 ICS PTT PAX 2 ICS PTT PAX 3 ...

Page 34: ... 0 25 in OPTION CHASSIS GROUND 22 AWG RIGHT CVR HI RIGHT CVR LO HI LO 13 32 JA94 001A P O J1 P O P1 37 PIN FEMALE DMIN MATING CONNECTOR OPTION RIGHT CVR LEFT CVR HI LEFT CVR LO HI LO 1 20 JA94 001A P O J1 P O P1 37 PIN FEMALE DMIN MATING CONNECTOR OPTION LEFT CVR RIGHT CVR LEFT CVR RIGHT RX COMP OUT HI RIGHT RX COMP OUT LO HI LO RECORDER 15 34 JA94 001A P O J1 P O P1 37 PIN FEMALE DMIN MATING CONN...

Page 35: ...TX SELECT 1 JA94 001A P O P3 15 PIN FEMALE DMIN MATING CONNECTOR J3 COM 2 REMOTE TX SELECT 2 COM 3 REMOTE TX SELECT 3 COM 4 REMOTE TX SELECT 4 COM 5 REMOTE TX SELECT 5 COM 6 REMOTE TX SELECT 6 COM 1 COM 2 COM 3 COM 4 COM 5 COM 6 OPTION MULTIPLE DISCRETE TX SELECT AND PTT JA94 001A J2 P O P2 50 PIN FEMALE DMIN MATING CONNECTOR RIGHT USER TX PTT 7 RIGHT USER TX SELECT AND PTT DIODES IN4005 OR EQUIVA...

Page 36: ...REVB DRWDOT TITLE 0 5 DEG Dual Audio Controller JA94 001A Mechanical Installation Rev B SLDDRW DOC NO UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES ANGLES ARE IN DEGREES TOLERANCES 1 DEC PLACE 0 1 2 DEC PLACE 0 01 3 DEC PLACE 0 005 ANGLES CONFIDENTIAL PROPRIETARY DRAWING NOT TO SCALE J2 J5 J1 J3 J4 146 1mm MAX 5 75in MAX 1 875in MAX 47 63mm MAX 5 48in MAX 139 2mm MAX 5 00in MAX 127 0mm MAX 0...

Page 37: ...only minimal changes The internal circuitry ensures that although the legends are individually illuminated the illumination is consistent and uniform throughout all legends and never needs to be balanced This means that if it is a requirement to change the labelling due to damage or for a different project there is no need for costly and time consuming illumination checks Caution Take care not to ...

Page 38: ...Rev B Page B1 JA94 001A Dual Audio Controller Installation and Operating Manual Appendix B Installation Documents ...

Page 39: ...t weights and balance amended Compass compensation checked and found to conform to applicable regulations B2 Instructions for Continued Airworthiness Maintenance of the JA94 001A Audio Controller is on condition only Refer to the JA94 001A Maintenance Manual Periodic maintenance of the JA94 001A is not required The following sample Instructions for Continued Airworthiness ICA provides assistance i...

Page 40: ...l the JA94 001A Installation and Operating Manual If the unit is removed and reinstalled a functional check of the equipment should be conducted 8 Diagrams Refer to Appendix A of this manual the JA94 001A Installation and Operating Manual for installation drawings and interconnect examples 9 Special Inspection Requirements N A 10 Application of Protective Treatments N A 11 Data Relative to Structu...

Page 41: ... Equipment tested to Category C4 Ground Survival Low Temperature 4 5 1 Equipment tested to Category C4 55 C Short Time Operating Low Temperature 4 5 1 Equipment tested to Category C4 45 C Operating Low Temperature 4 5 2 Equipment tested to Category C4 45 C Ground Survival High Temperature 4 5 3 Equipment tested to Category C4 85 C Short Time Operating High Temperature 4 5 3 Equipment tested to Cat...

Page 42: ...formed Sand and Dust 12 0 Equipment identified as Category X no test performed Fungus 13 0 Equipment identified as Category X no test performed Salt Fog Test 14 0 Equipment identified as Category X no test performed Magnetic Effect 15 0 Equipment tested to Category Z 0 3 m Power Input DC Equipment DC Current Ripple DC Inrush 16 0 Equipment tested to Category Z XX Equipment tested to Category Z 28 ...

Page 43: ...Equipment tested to Waveform Set L Test Level 3 Icing 24 0 Equipment identified as Category X no test performed Electrostatic Discharge 25 0 Equipment identified as Category X no test performed Fire Flammability 26 0 Equipment identified as Category C Other Tests N A N A REMARKS 1 During exposure to vibration test conditions all critical resonances changed frequency greater than 1 5 Orientation In...