jurop CT EXTRAORDINARY, Maintenance Manual

Page 1: ...E EX XT TR RA AO OR RD DI IN NA AR RY Y M MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L EN CT Rev 01 20 05 2016 O OR RI IG GI IN NA AL L I IN NS ST TR RU UC CT TI IO ON NS S...

Page 2: ...X 39 0434 636812 http www jurop it e mail info jurop it 2016 Jurop Azzano Decimo PN Reproduction electronic storage and dissemination even partial are prohibited Jurop reserves the right to modify the...

Page 3: ...Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it Index 1 General warnings pag 4 1 1 Introduction 4 1 2 Spare part request 4 2 Equipment required pag 5 3 S...

Page 4: ...killed personnel disposing of an adequate set of tools Approximate maintenance work could possibly result in major damage to the machine and create dangerous situations for the operators as well Below...

Page 5: ...ratures lubricating grease for continuous work at 150 200 C for mounting of sealing elements on the drive axe Contact Jurop s After sale service High temperatures 250 C sealing glue of the normally us...

Page 6: ...of the axes by means of soft material rubber or a crop of belt power trasmission inserted between the teeth If the compressor is provided with the overdrive unit Remove the driving shaft tab Remove t...

Page 7: ...e the cilindrical hammer and hit the end of the threaded rod as shown by the arrow in the picture Unscrew the ring nuts M45 2pcs Remove the spacers and the splashing oil disc Remove the axial 6pcs adj...

Page 8: ...ll the incrustations on the seal ring bushing using an iron scratch brush Avoid scratches and similar damages on all fine machined surfaces Every modification on dimensions finishing etc could result...

Page 9: ...et both the benchs Check the integrity of the here shown bushings and seal rings Remove carefully all the incrustations on the seal ring bushing using an iron scratch brush Replace all the parts with...

Page 10: ...pwards and the injection slots are indicating which one is the exhaust port Fig 5 9 Once identified the housing s side facing the front bench assembly insert the pins 10x35 4 pcs in the housing s seat...

Page 11: ...the bushings from their seats and subsequent eventual damage to the metallic seal rings Lubricate the shafts Fig 5 10 Fig 5 11 Assembling of the rear bench and rear bearings Insert the pins 10x35 4 pc...

Page 12: ...e axial shoulder of the internal ring must rest against the first spacer Spacer 3 Driving shaft spacer thickness 6mm Drived shaft spacer thickness 14mm Axial locking plates 3 pcs and relative screws M...

Page 13: ...rn the axe in the opposite direction until the point or points of higher resistence has been determinate In this position turn around the axe in both directions for a number of times If the points of...

Page 14: ...ubstituted with newone Front cover Fig 5 20 Insert no 4 pins 10x30 in the front bench and mount the related gasket Preparation of front cover assembly Lubricate the Y seal 45x65x10 external surface wi...

Page 15: ...gearboxes Refill both the gearboxes front side and rear side with new oil Gearboxes oil capacity liters Avoid mixes of different oils Avoid mixes of different oils Dispose of used oil in accordance wi...

Page 16: ...washer 5 Screw M12 6 Bend the safety washer to block the screw rotation Fig 5 23 Mount the overdrive housing careful centering the guiding pins Tighten the screws M8 10 pcs with the relative grower wa...

Page 17: ...al surface with oil Lubricate the Y seal internal lips with high temperature grease Insert the Y seal in the front flange 3 using the tool no 6 Push the Y seal till it rest on the final shoulder Mount...

Page 18: ...REV 01 20 05 2016 18 20 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it...

Page 19: ...REV 01 20 05 2016 19 20 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it...

Page 20: ...RY MAINTENANCE MAN 22 12 2014 01 20 05 2016 U T A T Jurop SpA Via Crosera 50 33082 Azzano Decimo PN ITALY Tel 39 0434 636811 Fax 39 0434 636812 http www jurop it e mail info jurop it Jurop SpA reserve...