jurop JULIA 3000 HP, Original Instructions Manual

Page 1: ...L LL LA AT TI IO ON N U US SE E A AN ND D M MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L EN JULIA 3000 5000 7000 8000 8500 9000 HP Rev 11 30 05 2017 O OR RI IG GI IN NA AL L I IN NS ST TR RU UC CT TI IO ON NS S ...

Page 2: ... TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it 2017 Jurop Azzano Decimo PN Reproduction electronic storage and dissemination even partial are prohibited Jurop reserves the right to modify the products described in this manual without prior notice Any product names mentioned herein are the trademarks of their respective owners ...

Page 3: ...22 3 Safety and accident prevention pag 23 3 1 General recommendations 23 3 2 Intended use 23 3 3 Conveyed fluids 23 4 Installation pag 23 4 1 Checking upon receipt 24 4 2 Mounting 24 4 3 Drive connection 24 4 4 Vacuum pump set up 24 4 5 Centrifugal pump set up 24 4 6 High pressure pump set up Only for Julia 7000 HP 25 4 7 Pneumatic cylinders Except for Julia 3000 5000 26 4 8 Hydraulic cylinders E...

Page 4: ...cted the Julia group or system can be damaged Suggestions for an environment friendly use of the Julia group Useful information for an easy usage and maintenance of the Julia group The graphic representations and photographs contained in this manual are there to illustrate the product in the parts that make it up and in specific operating phases Though the model shown in the manual may differ from...

Page 5: ...lable on request Packing seal complete with grease lubrication system Centrifugal pump with mechanical seal Shredder at the centrifugal pump inlet suitable for liquid with long filaments 2 Technical data J JU UL LI IA A 3 30 00 00 0 5 50 00 00 0 Torque flow centrifugal pump with open impeller High head Wide free space between the impeller and the casing allows the passage of solids avoiding cloggi...

Page 6: ...ted and combined working mode of the 2 power take off Pneumatic actuators for remote gears control Outfitted for magnetic end of strokes Hydraulic oil pump PTO continuously engaged to the driving shaft Flanges GR 2 o GR 3 SAE B Available with several models of hydraulic oil pumps Torque flow centrifugal pump with open impeller High head Shredder at the centrifugal pump inlet The two rotating knive...

Page 7: ...combined working mode of the 2 power take off Pneumatic actuators for remote gears control Outfitted for magnetic end of strokes Hydraulic oil pump PTO continuously engaged to the driving shaft Flanges GR 2 o GR 3 SAE B Available with several models of hydraulic oil pumps Torque flow centrifugal pump with open impeller High head Shredder at the centrifugal pump inlet The two rotating knives are ma...

Page 8: ...draulic oil pump installation J JU UL LI IA A H HP P Pneumatic actuators for remote gears control Outfitted for magnetic end of strokes Hydraulic oil pump PTO continuously engaged to the driving shaft Flanges GR 2 o GR 3 SAE B Available with several models of hydraulic oil pumps The vanes vacuum pump is complete with vacuum pressure changeover valve automatic lubrication and side tank Available wi...

Page 9: ...ving of the 2 power take off Available on request Pneumatic actuators or hydraulic actuators instead of control levers for the remote control S SI I 7 7 Pneumatic actuators for remote gears control Outfitted for magnetic end of strokes Hydraulic actuators of control levers for the remote control Splined shaft ASAE 1 3 8 Hydraulic oil pump PTO continuously engaged to the driving shaft Flanges GR 2 ...

Page 10: ...pm 430 rpm 290 rpm CENTRIFUGAL PUMP PERFORMANCES WATER JULIA 3000 Model Max rpm input Flow Head Power Flow Max Head Power Julia 3000 540 rpm 1800 l min 58 m 40 kW 3000 l min 56 m 55 kW Performance with Ø 34 nozzle Working conditions recommended Continuos service Intermittent service Actual performance may vary of 5 IN Diam 200 mm OUT Diam 105 mm Conditions Water Density 1000 kg m3 Viscosity 1cSt J...

Page 11: ...m CENTRIFUGAL PUMP PERFORMANCES WATER JULIA 5000 Model Max rpm input Flow Head Power Flow Max Head Power Julia 5000 540 rpm 2200 l min 74 m 58 kW 5000 l min 71 m 90 kW Performance with Ø 34 nozzle Working conditions recommended Continuos service Intermittent service Actual performance may vary of 5 IN Diam 200 mm OUT Diam 105 mm Conditions Water Density 1000 kg m3 Viscosity 1cSt J JU UL LI IA A 5 ...

Page 12: ...CENTRIFUGAL PUMP PERFORMANCES WATER JULIA 7000 Model Max rpm input Flow Head Power Flow Max Head Power Julia 7000 1000 rpm 2400 l min 88 m 78 kW 4000 l min 86 m 100 kW Performance with Ø 34 nozzle Working conditions recommended Continuos service Intermittent service Actual performance may vary of 5 IN Diam 200 mm OUT Diam 105 mm Conditions Water Density 1000 kg m3 Viscosity 1cSt J JU UL LI IA A 7 ...

Page 13: ...00 rpm 900 rpm 800 rpm 540 rpm CENTRIFUGAL PUMP PERFORMANCES WATER JULIA 8000 Model Max rpm input Flow Head Power Flow Max Head Power Julia 8000 1000 rpm 4500 l min 22 m 42 kW 7200 l min 8 m 55 kW Continuos service Intermittent service Acutual performance may vary of 5 IN Diam 200 mm OUT Diam 150 mm Conditions Water Density 1000 kg m3 Viscosity 1cSt J JU UL LI IA A 8 80 00 00 0 900 rpm 1000 rpm FL...

Page 14: ...rpm 540 rpm CENTRIFUGAL PUMP PERFORMANCES WATER JULIA 8500 Model Max rpm input Flow Head Power Flow Max Head Power Julia 8500 1000 rpm 5000 l min 38 m 60 kW 8400 l min 12 m 95 kW Servizio continuo Servizio non continuo I dati riportati in tabella sono soggetti ad una tolleranza pari a 5 IN Diam 200 mm OUT Diam 150 mm Conditions Water Density 1000 kg m3 Viscosity 1cSt J JU UL LI IA A 8 85 50 00 0 9...

Page 15: ...0 rpm 900 rpm 800 rpm 540 rpm CENTRIFUGAL PUMP PERFORMANCES WATER JULIA 9000 Model Max rpm input Flow Head Power Flow Max Head Power Julia 9000 1000 rpm 5500 l min 44 m 78 kW 7500 l min 38 m 100 kW Continuos service Intermittent service Actual performance may vary of 5 IN Diam 200 mm OUT Diam 150 mm Conditions Water Density 1000 kg m3 Viscosity 1cSt J JU UL LI IA A 9 90 00 00 0 900 rpm 1000 rpm FL...

Page 16: ...ction with Julia VACUUM PUMPS PERFORMANCES WITH JULIA 7000 8000 8500 9000 HP Sliding vanes pumps with lubrication Series PN LC Air cooled Series PN PN130 PN140 PN155 11300 l min 12100 l min 15200 l min Air injection cooled Series PNE PNR PNR142 14000 l min Liquid cooled Series LC LC300 LC420 LC580 7750 l min 10900 l min 16300 l min Blowers vanes vacuum pumps oil emission free Series DL DL150 DL180...

Page 17: ...000 PN140 79 dB JULIA 3000 5000 DL150 76 dB JULIA 3000 5000 PNE PNR 72 75 78 dB JULIA 3000 5000 DL180 76 dB Note noise level at 60 of vacuum 7 meters away from the pump measured with original Jurop silencers mentioned in the use and maintenance manual Sound pressure level Julia 7000 8000 8500 9000 HP Type Julia Sound pressure level Type Julia Sound pressure level JULIA 7000 8000 8500 9000 HP PN130...

Page 18: ...45 10 7 245 178 290 273 kg Julia 3000 5000 PN130 928 814 564 395 4 7 240 203 290 305 kg Julia 3000 5000 PN140 958 814 576 407 2 5 240 218 290 305 kg Julia 3000 5000 PNR PNE72 732 732 538 390 30 230 176 153 254 kg Julia 3000 5000 PNR PNE82 777 732 538 390 30 230 199 153 260 kg Julia 3000 5000 PNR PNE102 777 745 562 409 12 5 255 199 153 290 kg Julia 3000 5000 PNR PNE122 842 745 562 409 12 5 255 232 ...

Page 19: ...290 357 kg Julia7000 HP PN140 987 865 612 404 29 7 240 229 290 357 kg Julia7000 HP PN155 992 868 625 458 17 2 270 225 5 300 377 kg Julia7000 HP PN155R 992 868 625 458 17 2 270 225 5 300 379 kg Julia7000 HP PNR142 860 863 596 427 20 270 160 300 392 kg Julia7000 HP LC300 881 875 621 450 4 7 250 145 290 377 kg Julia7000 HP LC420 1016 875 641 470 4 7 250 212 290 392 kg Julia7000 HP LC580 1056 881 637 ...

Page 20: ...357 kg Julia8000 PN140 987 865 612 404 29 7 240 229 290 357 kg Julia8000 PN155 992 868 625 458 17 2 270 225 5 300 377 kg Julia8000 PN155R 992 868 625 458 17 2 270 225 5 300 379 kg Julia8000 PNR142 860 863 596 427 20 270 160 300 392 kg Julia8000 LC300 881 875 621 450 4 7 250 145 290 377 kg Julia8000 LC420 1016 875 641 470 4 7 250 212 290 392 kg Julia8000 LC580 1056 881 637 467 0 300 177 400 434 kg ...

Page 21: ...D MAINTENANCE MANUAL JULIA 3000 5000 7000 8000 8500 9000 HP 21 51 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italy TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it 2 9 Dimensions SI 7 SI 7 weight 139 5 kg ...

Page 22: ...ions provided in this manual Lubrication Type of grease Lithium grease NLGI EP 2 Recommended lubricants VACUUM PUMP RoomTemp Viscosity Type ENI ESSO SHELL TOTAL MOBIL BP TEXACO HAVOLINE Under 10 C ISO VG 46 Mineral Oil Acer 46 Nuto 46 Morlina oil 46 Drosera MS 46 Nuto H 46 Bartran HV 46 Rando HD 46 Over 10 C ISO VG 150 Mineral Oil Acer 150 Nuto 150 Morlina oil 150 Drosera MS 150 Nuto H 150 Bartran...

Page 23: ...o not use the aspirator over its designed limits the machine may be damage and the operator may be injured Do not exceed the power supply parameters indicated in the technical tables see par 2 1 2 2 2 3 and 2 4 3 2 Intended use Julia 3000 5000 7000 8000 8500 9000 units composed of vacuum pump and centrifugal pump are built for installation upon trailers for agriculture application Vacuum pump is u...

Page 24: ... the following requirements must be met see Fig 4 2 Equal working angle α and α1 of both couplings The internal fork joints must be coplanar Both driven and driving shafts must be coplanar It is also recommended working with limited articulated joint angles max 15 and disengaging the transmission for those operations requiring great angles steering or lifting Follow the rotation direction as indic...

Page 25: ...ing pump filtering capacity 200 360 µm and allowed flow 3 times as much as the pump nominal water flow Minimum water supply head 0 20 m Optimal average water speed inside the piping slower than 0 5m s In any case pipe diameter should not be narrower than the intake pipe Avoid narrow turns and any pressure drop that can cause cavitation Discharge line First part of discharge piping must be made of ...

Page 26: ...nderstand when the exit is in gear Pneumatic cylinder keeps the gear in correct position once it gets to the end of stroke Keep the pneumatic circuit constantly fed during operation in order to prevent gear damages Fig 4 6 Pneumatic cylinder feeding line components 1 Air feeding point 2 Suction filter 3 Flow controllers 4 Valve 5 Flow controllers 6 Magnetic end of stroke 7 Warning light signals th...

Page 27: ...ids in order to prevent the impeller from being damaged Not self priming Avoid dry operation possible damage the mechanical seal Food under the head or bring the liquid level to the height of the suction mouth before starting High pressure pump for clean water only Follow the performance limits mentioned in this manual in order to avoid damages to the gearbox Gear movement verify that the gears ar...

Page 28: ...cted to the drive shaft Fig 5 1 illustrates the gears positions on Julia 7000 8000 8500 9000 Fig 5 2 Julia HP Julia HP are equipped with two levers on request with two pneumatic actuators or hydraulic actuators and with hydraulic pump always connected to the drive shaft Fig 5 3 illustrates the gears positions on Julia HP Fig 5 3 SINGLE CONTROL VERSION MANUAL OR PNEUMATIC DOUBLE CONTROL VERSION MAN...

Page 29: ...vacuum pump D Only high pressure pump Handle n 2 functions Driven axle operation Set handle n 1 in position C before engaging handle n 2 Warning if handle n 1 is not in C position Julia 7000 HP may be seriously damaged at start up Handle n 2 position Function Handle n 1 in C A Combined vacuum pump and high pres pump B Only vacuum pump Note Follow the same command lines on the Julia HP complete wit...

Page 30: ...ore often in case thick sludge is sucked Wash the impeller before a long period of stand by Lubricate the transmission joint when a check of the system is required or during a pump s review 6 1 Ordinary maintenance Packing seal greasing optional periodically with NLGI 2 grease Fig 6 1 describes the correct procedure for the packing seal greasing Fig 6 1 Checking seal tune seal rings must be clean ...

Page 31: ...00 8000 8500 9000 lubrication control points GEARBOX LUBRICATION JULIA 7000 8000 8500 9000 1 Oil fil 2 Oil discharge 3 Oil level indicator Note Julia 7000 8000 8500 9000 with centrifugal pump has the oil level sight glass pos 3 next to the lower hole Julia HP lubrication control points GEARBOX LUBRICATION JULIA HP 1 Oil fil 2 Oil discharge 3 Oil level indicator Note Julia HP with pump high pressur...

Page 32: ...ng and install it on the new hydraulic pump Grease the gears and reassemble Fig 6 4 shows the correct lubrication of the transmission joint for the hydraulic pump Fig 6 4 Julia HP requires some maintenance of the high pressure pump transmission joint Grease every time the high pressure pump is being serviced Use lithium grease type NLGI 2 Fig 6 5 shows how to correctly lubricate the high pressure ...

Page 33: ...out shredder require an end of the centrifugal group s locking nut not higher than 300 Nm Attention Julia without shredder requires an end of the nut not higher than 300 Nm Fig 6 9 Julia with shredder requires a particular attention at the distance between rotating blades and the fixed one Distance should not exceed the maximum value allowed 1mm As showed in Fig 6 9 spacers could be used to ensure...

Page 34: ...ll leakage is to be considered normal If the leakage is more relevant fasten the screws of the setting fork Replace the seal if the leakage carries on Irregular transmission power Check conditions Avoid use of cardans with excessive angle Note please see also the chapter Troubleshooting in the vacuum pump use and maintenance manual Recycling materials allow reducing the environmental impact and re...

Page 35: ... Code Description Q ty T1 1647002200 ROTATING BLADE 1 M1 1624030400 SPACER 1 T2 1647002300 FIXED BLADE 2 M2 1687511200 DIFFUSER 1 T3 1624043800 SPACER 1 M3 4022216930 MECHANICAL SEAL 1 T4 1611001800 HUB 1 M4 4026401101 PIN 3X12 1 T5 1627509000 CONVEYOR 1 M5 4026500910 TAB 10X8X56 1 T6 1685007100 WASHER 1 M6 1650019800 SHAFT 1 T7 4026401704 PIN 8X30 M5 3 M7 4026910606 PLUG G1 1 T8 4026100714 SCREW ...

Page 36: ...2017 SPARE PART DATA SHEET JULIA 3000 5000 36 51 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italy TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it JULIA 3000 5000 GREASE ON REQUEST ...

Page 37: ...NR72 82 1 19 1680603300 PACKING SEAL74X50X12 5 1610510000 FLANGE PNR102 122 1 20 1680701800 GASKET 3 161057TFB0 FLANGE LC300 420 1 21 1680701900 GASKET 1 V2 1651010200 GEAR PN45 106 Z37 1 22 1680702000 GASKET 1 1651010300 GEAR PN130 140 Z37 1 23 1684000000 DRAIN PLUG3 8 3 1651010400 GEAR PNR72 82 1 24 1685007200 FLAT WASHER 1 1651010300 GEAR PNR102 122 1 25 1685100200 FLAT WASHER 3 1651010300 GEAR...

Page 38: ...REV 11 30 05 2017 SPARE PART DATA SHEET JULIA 7000 38 51 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italy TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it JULIA 7000 ...

Page 39: ...OWER 14 4 21b 1650024400 SHAFT PACKING SEAL 2 LEVELS 1 74 4026356002 WASHER 8X24 3 22 1650024600 SHAFT 1 3 4 1 75 4026359001 WASHER 40X33 5X1 5 1 23 1651011900 GEAR 1 76 4026359003 WASHER 21 5X26X1 5 2 24 1651012100 GEAR 2 LEVELS 1 77 4026500910 TAB 10X8X56 1 25 1671000400 ENGAGING ROD GEAR BOX 1 78 4026510204 SEAL SEEGER UNI 7436 2 26 1671002600 ENGAGING ROD 1 79 4026510540 SEAL SEEGER I 72 7437 ...

Page 40: ... 05 2017 SPARE PART DATA SHEET JULIA 8000 8500 9000 40 51 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italy TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it JULIA 8000 8500 9000 ...

Page 41: ...R GROWER 12 12 21a 1650024200 SHAFT PACKING SEAL 1 LEVEL 1 75 4026350710 WASHER GROWER 14 4 21b 1650024400 SHAFT PACKING SEAL 2 LEVELS 1 76 4026356002 WASHER 8X24 3 22 1650024600 SHAFT 1 3 4 1 77 4026359001 WASHER 40X33 5X1 5 1 23 1651011900 GEAR 1 78 4026359003 WASHER 21 5X26X1 5 2 24 1651012100 GEAR 2 LEVES 1 79 4026500910 TAB 10X8X56 1 25 1671000400 ENGAGING ROD GEAR BOX 1 80 4026510204 SEAL SE...

Page 42: ...RT DATA SHEET JULIA 7000 8000 8500 9000 ACCESSORIES 42 51 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italy TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it JULIA 7000 8000 8500 9000 ACCESSORIES ...

Page 43: ...NUT M6 4 18 4026500910 TAB 10X8X56 1 L18 4026510204 SEEGER RING 4 19 1624044000 BUSH 2 20 4022200220 SEAL OR 119 2 COUPLE PNEUMATIC ACTUATORS 21 1642006000 PROTECTION ENGAGING ROD 2 P1 1513053400 FORK L130 1 P2 1513053500 FORK L170 1 SHREDDER P3 1610514700 FLANGE 2 T1 1647002200 ROTATING BLADE 1 P4 1671003100 FORK 2 T2 1647002300 FIXED BLADE 2 P5 1680701900 GASKET 2 T3 1624043800 SPACER 1 P6 40222...

Page 44: ...REV 11 30 05 2017 SPARE PART DATA SHEET JULIA HP 44 51 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italy TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it JULIA HP ...

Page 45: ... 21 4022200024 SEAL 38X55X7 NBR 1 45 4026910002 PLUG 1 2 1 22 4022200149 SEAL 72X45X8SL 1 46 4026910604 PLUG G1 2 1 23 4022200220 SEAL OR 119 2 47 1642006000 PROTECTION ENGAGING ROD 2 24 4022200228 SEAL OR 4487 2 JULIA HP ONLY H1 1470107000 JOINT 1 H5 4026136011 SCREW 12 9 M8X30 2 H2 1655506100 JOINT HIGH PRESSURE PUMP 1 H6 4026308005 SELF LOCKING NUT M8 2 H3 4024202510 HIGT PRESS PUMP KF28 ON REQ...

Page 46: ...001E0 HDR CYLINDER 2 7 4026121313 SCREW TCEI M6X45 GALV 4 2 16120143E0 SUPPORT 2 8 4026308003 NUT M 6 GALV 4 3 16630034E0 TUBE 1 2 9 4026350503 WASHER GROWER 6 GALV 8 4 16630035E0 TUBE 2 1 10 4026350705 WASHER GROWER 6 GALV 4 5 4024446R00 SHOCKPROOF VALVE 2 11 4026700001 JUNCTION M1 4 4 6 4026121307 SCREW M 6X20 GALV 8 12 4026700003 JUNCTION M3 8 4 Couple Hydraulic Actuators Julia HP cod 14302 004...

Page 47: ...SPARE PART DATA SHEET SI 7 REV 11 30 05 2017 47 51 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italy TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it SI 7 ...

Page 48: ...HER 17X22X1 5 1 P4 1671003100 FORK 2 26 4022104502 OIL PLUG 1 2 1 P5 1680701900 GASKET 2 27 4022200024 SEAL 38X55X7 1 P6 4022200342 SEAL OR 121 2 28 4022200033 SEAL 60X40X10 1 P7 4026102807 SCREW M8X25 6 29 4022200149 SEAL 72X45X8 1 P8 4026121318 SCREW M6X80 8 30 4022200220 OR 119 2 P9 4026308006 NUT M10 2 31 4022200228 OR 4487 2 P10 4026350503 WASHER GROWER 6 8 32 4022200298 OR 4875 1 P11 4026350...

Page 49: ...5 1 11 1651005900 GEAR Z40 DL 200 JULIA 1 37 4026350505 WASHER GROWER 8 GALV 33 12 1651007200 GEAR Z90 DL 200 JULIA 1 38 4026350506 WASHER GROWER 10 GALV 8 13 1651012000 GEAR LC580 PN155 DL 1 39 4026350509 WASHER GROWER 14 GALV 4 1651012400 GEAR WITH JULIA HP 1 40 4026350705 WASHER GROWER 6 GALV 10 14 1680610300 GASKET 1 41 4026350709 WASHER GROWER 12 GALV 24 15 16807007E0 GASKET 2 42 4026359001 W...

Page 50: ...X63 1 E4 HDR PUMP GR 2 1 6 4023100030 BEARING 6208 1 E5 4026121406 SCREW M8X30 4 7 4023100066 BEARING 6212 1 E6 4026121709 SCREW M12X30 4 8 4022202804 SEAL 80X60X7 VITON 1 E7 4026350609 WASHER GROWER 12 4 9 4022200349 SEAL OR 4425 VITON 1 10 4026350606 WASHER GROWER 8 3 PUMP WITH FLANGE GR 3 11 4026102807 SCREW M8X25 3 E1 1610053000 FLANGE HDR PUMP E2 E3 1 E2 4023131605 BUSH 1 PUMP SAE B E3 162404...

Page 51: ...fo jurop it Model Issue date Revision No Revision date Filled out by Viewed by JULIA 07 12 2005 11 30 05 2017 U T A T Jurop SpA Via Crosera 50 33082 Azzano Decimo PN ITALY Tel 39 0434 636811 Fax 39 0434 636812 http www jurop it e mail info jurop it Jurop SpA reserves the right to modify the products described in this manual without prior notice ...