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AV-20N8

No. 56030

3

SAFETY PRECAUTIONS

8.

When service is required, observe the original lead dress. Ex-
tra precaution should be given to assure correct lead dress in
the high voltage circuit area. Where a short circuit has occurred,
those components that indicate evidence of overheating should
be replaced. Always use the manufacturer's replacement com-
ponents.

9.

Isolation Check
(Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation
check on the exposed metal parts of the cabinet (antenna ter-
minals, video/audio input and output terminals, Control knobs,
metal cabinet, screw heads, earphone jack, control shafts, etc.)
to be sure the product is safe to operate without danger of elec-
trical shock.

(1) Dielectric Strength Test

The isolation between the AC primary circuit and all metal parts
exposed to the user, particularly any exposed metal part hav-
ing a return path to the chassis should withstand a voltage of
3000V AC (r.m.s.) for a period of one second.
(. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance
rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated
200V or more, for a period of one second.)
This method of test requires a test equipment not generally
found in the service trade.

(2) Leakage Current Check

Plug the AC line cord directly into the AC outlet (do not use a
line isolation transformer during this check.). Using a "Leakage
Current Tester", measure the leakage current from each ex-
posed metal part of the cabinet, particularly any exposed metal
part having a return path to the chassis, to a known good earth
ground (water pipe, etc.). Any leakage current must not exceed
0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.2mA AC
(r.m.s.).

 Alternate Check Method

Plug the AC line cord directly into the AC outlet (do not use a
line isolation transformer during this check.). Use an AC volt-
meter having 1000 ohms per volt or more sensitivity in the fol-
lowing manner. Connect a 1500

 10W resistor paralleled by a

0.15

µ

F AC-type capacitor between an exposed metal part and

a known good earth ground (water pipe, etc.). Measure the AC
voltage across the resistor with the AC voltmeter. Move the
resistor connection to each exposed metal part, particularly any
exposed metal part having a return path to the chassis, and
measure the AC voltage across the resistor. Now, reverse the
plug in the AC outlet and repeat each measurement. Any volt-
age measured must not exceed 0.75V AC (r.m.s.).  This corre-
sponds to 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC (r.m.s.).
This corresponds to 0.2mA AC (r.m.s.).

1.

The design of this product contains special hardware, many
circuits and components specially for safety purposes. For con-
tinued protection, no changes should be made to the original
design unless authorized in writing by the manufacturer. Re-
placement parts must be identical to those used in the original
circuits. Service should be performed by qualified personnel
only.

2.

Alterations of the design or circuitry of the products should not
be made. Any design alterations or additions will void the
manufacturer's warranty and will further relieve the manufac-
turer of responsibility for personal injury or property damage
resulting therefrom.

3.

Many electrical and mechanical parts in the products have spe-
cial safety-related characteristics. These characteristics are of-
ten not evident from visual inspection nor can the protection
afforded by them necessarily be obtained by using replace-
ment components rated for higher voltage, wattage, etc. Re-
placement parts which have these special safety characteris-
tics are identified in the parts list of Service manual. Electrical
components having such features are identified by shad-
ing on the schematics and by (

!

) on the parts list in Ser-

vice manual. The use of a substitute replacement which does
not have the same safety characteristics as the recommended
replacement part shown in the parts list of Service manual may
cause shock, fire, or other hazards.

4.

Don't short between the LIVE side ground and ISOLATED
(NEUTRAL) side ground or EARTH side ground when re-
pairing.
Some model's power circuit is partly different in the GND. The
difference of the GND is shown by the LIVE : (

#

) side GND,

the ISOLATED (NEUTRAL) : (

"

) side GND and EARTH : (

$

)

side GND. Don't short between the LIVE side GND and ISO-
LATED (NEUTRAL) side GND or EARTH side GND and never
measure with a measuring apparatus (oscilloscope etc.) the
LIVE side GND and ISOLATED (NEUTRAL) side GND or
EARTH side GND at the same time.
If above note will not be kept, a fuse or any parts will be bro-
ken.

5.

If any repair has been made to the chassis, it is recommended
that the B1 setting should be checked or adjusted (See AD-
JUSTMENT OF B1 POWER SUPPLY).

6.

The high voltage applied to the picture tube must conform with
that specified in Service manual. Excessive high voltage can
cause an increase in X-Ray emission, arcing and possible com-
ponent damage, therefore operation under excessive high volt-
age conditions should be kept to a minimum, or should be pre-
vented. If severe arcing occurs, remove the AC power immedi-
ately and determine the cause by visual inspection (incorrect
installation, cracked or melted high voltage harness, poor sol-
dering, etc.). To maintain the proper minimum level of soft X-
Ray emission, components in the high voltage circuitry includ-
ing the picture tube must be the exact replacements or alterna-
tives approved by the manufacturer of the complete product.

7.

Do not check high voltage by drawing an arc. Use a high volt-
age meter or a high voltage probe with a VTVM. Discharge the
picture tube before attempting meter connection, by connect-
ing a clip lead to the ground frame and connecting the other
end of the lead through a 10k

 2W resistor to the anode but-

ton.

AC VOLTMETER
(HAVING 1000

/V,

OR MORE SENSITIVITY)

PLACE THIS PROBE
ON EACH EXPOSED
METAL PART

1500

 10W

0.15

µ

F AC-TYPE

GOOD EARTH GROUND

Summary of Contents for AV-21F8

Page 1: ...4 OPERATING INSTRUCTIONS APPENDED 1 1 SPECIFIC SERVICE INSTRUCTIONS 4 SERVICE ADJUSTMENTS 10 STANDARD CIRCUIT DIAGRAM APPENDED 2 1 PARTS LIST 27 BASIC CHASSIS CL M AV 20N8 COPYRIGHT 2000 VICTOR COMPANY OF JAPAN LTD No 56030 Jul 2000 SERVICE MANUAL COLOUR TELEVISION AV 20N8 BK ...

Page 2: ... 32 0MHz 6 0MHz 32 5MHz 5 5MHz 33 5MHz 4 5MHz Colour Sub Carrier Frequency PAL 4 43MHz SECAM 4 40625MHz 4 25MHz NTSC 3 58MHz 4 43MHz Aerial Input Terminal 75Ω Unbalanced Power Input Rating AC110 240V 50 60Hz Operating AC90 260V 50 60Hz Power Consumption 110W Max 78W Avg Picture Tube Visible size 48cm measured diagonally High Voltage 26 5kV 1kV at zero beam current Speaker 5cm 12 cm Oval type 2 Aud...

Page 3: ...ical to those used in the original circuits Service should be performed by qualified personnel only 2 Alterations of the design or circuitry of the products should not be made Any design alterations or additions will void the manufacturer s warranty and will further relieve the manufac turer of responsibility for personal injury or property damage resulting therefrom 3 Many electrical and mechanic...

Page 4: ... other PW Board Before turning on power make sure that all connectors are prop erly connected WIRE CLAMPING AND CABLE TYING 1 Be sure to clamp the wire 2 Never remove the cable tie used for tying the wires together Should it be inadvertently removed be sure to tie the wires with a new cable tie FEATURES New chassis design enables use of an interactive on screen control Wide range voltage for AC po...

Page 5: ...AV 20N8 No 56030 5 6 2 2 2 A B C C CRT SOCKET PWB Within MAIN PWB MAIN PWB SPEAKER SPEAKER REAR COVER A2 PWB FRONT CABINET ...

Page 6: ... screen will be displayed See Fig 2 3 Check whether the setting values of the SYSTEM CON STANT SET are the same as those indicated in Table 1 If the value is different select the setting item with the MENU a key and set the correct value with the MENU key 4 Press the DISPLAY key twice to return to the normal screen 5 Receive channel setting Refer to the OPERATING INSTRUCTIONS and set the receive c...

Page 7: ...lume OFF TIMER OFF TV VIDEO TV AUTO SHUTOFF OFF ON SCREEN DISPLAY POSITION NUMBER DISPLAY ECO SENSOR OFF COLOUR SYSTEM PAL LANGUAGE THAI SOUND SYSTEM B G BLUE BACK OFF BILINGUAL MODE I ON TIMER PR1 0 00 PICTURE MODE VSM BRIGHT CHILD LOCK OFF LIVE SPATIAL OFF PICTURE BOOSTER OFF USER SETTING VALUES Table 2 Setting item Setting contents Setting value 1 INCH 21 2 COLOUR MULTI 3 VIDEO INPUT 1 4 ECO SE...

Page 8: ...3 BRIGHT 4 CONT 5 COLOUR 6 TINT TV VIDEO 7 BLACK OFFSET R Y B Y 8 SHARP 9 TEXT RGB CONT 10 H CENTER 11 V HEIGHT 12 V LIN 13 V S CR 14 V CENTER 15 AMP T SHARP SERVICE MENU SETTING ITEMS Table 3 Service menu Setting item 3 VSM PRESET TINT BRIGHT STD SOFT COLOUR BRIGHT CONT SHARP Do not adjust Do not adjust ...

Page 9: ...sistors diodes variable resistors etc 1 Apply extra solder to each lead 2 As shown in the figure while pushing the chip part with twee zers alternately melt the solder at its each lead Then shift and remove the chip part Note After removing the part remove remaining solder from the pattern REPLACEMENT OF CHIP COMPONENT 2 How to install Chip parts Resistors capacitors etc 1 Apply solder to the patt...

Page 10: ... the adjustment items of this service adjustment 7 Preparation for adjustment presetting Unless otherwise specified in the adjustment items preset the following functions with the remote control unit BASIC OPERATION IN SERVICE MENU 1 TOOL OF SERVICE MENU OPERATION Operate the SERVICE MENU with the remote control unit 2 SERVICE MENU ITEMS With the SERVICE MENU various settings adjustments can be ma...

Page 11: ...T SUB MENU SCREEN Fig 2 SERVICE MENU BRIGHT SUB MENU 3 VSM PRESET a SELECT OPERATE DISP EXIT BRIGHT STD SOFT Setting item TINT COLOUR BRIGHT CONT SHARP 1 VCO 2 DELAY POINT 1 2 SELECT DISP EXIT IF SUB MENU 1 IF VCO CW MHz TOO HIGH ABOVE REFERENCE BELOW REFERENCE TOO LOW DISP EXIT DELAY POINT AGC TAKE OVER OPERATE DISP EXIT Setting item 1 CUTOFF R G B 2 DRIVE R B 3 BRIGHT 4 CONT 5 COLOUR 6 TINT TV V...

Page 12: ...NU Key Adjust the setting value d DISPLAY Key When this is pressed twice you will return to the SERVICE MENU 2 2 V C and 3 VSM PRESET a 2 and 3 Keys Select 2 V C and 3 VSM PRESET b MENU a key Select setting items c MENU Key Adjust the setting values of the setting items Use the number keys on the remote control unit for setting of WHITE BALANCE and BLACK OFFSET For the setting refer to each item c...

Page 13: ...1 DEG T101 HVT UPPER FOCUS LOWER SCREEN REMOCON RECEIVER POWER ON TIMER ECO SENSOR VOL CH T FRONT MAIN PWB 1 Pin TP 91 B1 2 Pin NC 3 Pin X ray1 4 Pin X ray2 5 Pin TP E 1 5 TOP CRT SOCKET PWB SOLDER SIDE TP E E1 TP 47G T U CRT EARTH BRAIDED ASS Y A2 PWB CN001 IC201 CN001 T601 TOP 1 56 29 28 SIF DET IC601 IC602 ...

Page 14: ...s TOO HIGH displayed on the screen changes from blue to yellow Step 1 5 Then slowly turn the core of VCO CW TRANSF counterclock wise until the characters ABOVE REFERENCE changes from blue to yellow Step 2 6 Further slowly turn the core of VCO CW TRANSF until the colour of the characters BELOW REFERENCE changes from blue to yellow Step 3 7 Press the DISPLAY key three times to return to normal scree...

Page 15: ...the SERVICE MENU 3 Select 2 DELAY POINT by pressing the 2 key on the remote control 4 Adjust the MENU or key until video noise disappears 5 Press the DISPLAY key three times to return to the normal screen 6 Turn to other channels and make sure that there are no irregu larities V C VIDEO CHROMA CIRCUIT ADJUSTMENT The setting adjustment using the remote control unit is made on the basis of the initi...

Page 16: ...ingle horizontal line appears white 7 Turn the SCREEN VR to where the single horizontal line glows faintly 8 Press the 2 key to return to 1 CUTOFF screen 9 Press the DISPLAY key twice to return to the normal screen 1 Receive a black and white signal colour off 2 Select 2 V C from the SERVICE MENU 3 Select 2 DRIVE R B with MENU a key and set each value to initial setting value with 4 and 7 keys or ...

Page 17: ...U or key 5 If the contrast is not the best with the initial set value make fine adjustment until you get the best contrast 6 Press the DISPLAY key twice to return to the normal screen Method of adjustment without measuring instrument PAL COLOUR 1 Receive a PAL broadcast 2 Select 2 V C from the SERVICE MENU 3 Select 5 COLOUR with the MENU a key 4 Set the initial setting value for PAL COLOUR with th...

Page 18: ...U or key 5 Connect the oscilloscope between TP 47G and TP E 6 Adjust PAL COLOUR to set the value A in the figure to 7V W G SECAM COLOUR 1 Receive a SECAM full field colour bar signal 75 white 2 Set the initial setting value of SECAM COLOUR with the MENU or key 3 Adjust SECAM COLOUR to set the value A in the figure to 7V W G NTSC 3 58 COLOUR 1 Receive a NTSC 3 58 full field colour bar signal 75 whi...

Page 19: ...ke fine adjustment until you get the best tint 6 Press the DISPLAY key twice to return to the normal screen NTSC 4 43 COLOUR When adjustment is done for NTSC 3 58 TINT appropriate val ues are automatically set for NTSC 4 43 TINT Method of adjustment using measuring instrument NTSC 3 58 TINT 1 Receive a NTSC 3 58 colour bar signal full field colour bar 75 white 2 Select 2 V C from the SERVICE MENU ...

Page 20: ...y twice to return to the normal screen Method of adjustment using measuring instrument 1 Receive a SECAM COLOUR bar signal full field colour bar 75 white 2 Select 2 V C from the SERVICE MENU 3 Select 7 BLACK OFFSET with the a key 4 Connect the oscilloscope between pin 35 of IC 201 and TP E 5 By using 4 and 7 keys on the remote control unit adjust the BLACK OFFSET R Y so that the waveform changes f...

Page 21: ...on the kind of signals vertical frequency 50Hz 60Hz When adjusted in 50Hz mode 60Hz mode will be automatically set The setting adjustment using the remote control unit is made on the basis of the initial setting values The setting values which adjust the screen to the optimum condition can be different from the initial setting values SUB MENU 2 V C 10 H CENTER 14 V CENTER Initial setting value Set...

Page 22: ...orated remark ably perform the following steps 10 Receive a cross hatch signal 11 Select 13 V S CR with the MENU a key 12 Set the initial setting value of 13 V S CR with the MENU key 13 Select 12 V LIN with the MENU a key 14 Set the initial setting value of 12 V LIN with the MENU key 15 Adjust V S CR and V LIN so that the spaces of each line on TOP CENTER and BOTTOM become uniform 16 Make sure tha...

Page 23: ...SETTING VALUE COLOUR 15 b b b b b b b b b b SETTING VALUE BRIGHT 15 b b b b b b b b b b SETTING VALUE CONT 30 19 14 SETTING VALUE SHARP 20 b b b b b 15 SETTING VALUE Setting Values for SUB MENU 3 VSM PRESET BRIGHT SUB MENU 3 VSM PRESET a SELECT OPERATE DISP EXIT TINT COLOUR BRIGHT CONT SHARP A2 SIF DET ADJUSTMENT Measuring Item Test point Adjustment part instrument Adjustment Oscillo Audio Output ...

Page 24: ... green raster signal from the signal generator and turn the screen to green raster 5 Move the deflection yoke backward 6 Bring the long lug of the purity magnets on the short lug and position them horizontally Fig 2 7 Adjust the gap between two lugs so that the green raster will come into the center of the screen Fig 3 8 Move the deflection yoke forward and fix the position of the deflection yoke ...

Page 25: ...ta red blue 3 Using 6 pole convergence magnets overlap the magenta red blue and green lines in the center of the screen to turn them to white 4 Repeat 2 and 3 above and make best convergence DYNAMIC CONVERGENCE ADJUSTMENT 1 Move the deflection yoke up and down and overlap the lines in the periphery Fig 2 2 Move the deflection yoke left to right and overlap the lines in the periphery Fig 3 3 Repeat...

Page 26: ...ediately Indication by the LED Item ON TIMER LED flashing intervals Priority of detection Over current protection At 0 25 second intervals 1 CRT NECK protection At 0 5 second intervals 2 Note In case of the item is indicated Check item Over current protection CRT NECK protection Details of detection An over current on the low B line is detected Operation of CRT NECK protec tion circuit Method of d...

Page 27: ...AV 20N8 No 56030 38 CTH 0007 CRT AV20N8BK BK 3 VICTOR COMPANY OF JAPAN LIMITED TELEVISION RECEIVER DIVISION 1106 Heta Iwai city Ibaraki prefecture 306 0698 Japan ...

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