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assembly.

 

DO

 

NOT

 

use

 

channel

 

lock

 

pliers,

 

pipe

 

wrenches,

 

or

 

etc.

 

on

 

the

 

cylindrical

 

portion

 

of

 

the

 

electric

 

switch

 

assembly.

 

 

6.1.3

 

Taking

 

care

 

not

 

to

 

let

 

the

 

push

 

rod

 

(17)

 

fall

 

out

 

of

 

the

 

electric

 

switch

 

assembly,

 

remove

 

the

 

electric

 

switch

 

assembly

 

form

 

the

 

pivot

 

body

 

(3)

 

using

 

the

 

7/8"

 

wrench.

 

 

6.1.4

 

Pull

 

the

 

push

 

rod

 

out

 

of

 

the

 

electric

 

switch

 

assembly.

 

The

 

electric

 

switch

 

assembly

 

cannot

 

be

 

disassembled

 

any

 

further.

 

 

6.2

 

PIVOT

 

BODY

 

DISASSEMBLY

 

 

6.2.1

 

For

 

pivot

 

body

 

removal

 

from

 

a

 

non

pressurized

 

cage

 

or

 

vessel

 

use

 

a

 

3/16"

 

Allen

 

wrench

 

and

 

remove

 

the

 

four

 

hex

 

socket

 

head

 

cap

 

screws

 

(1).

 

 

6.2.2

 

For

 

pivot

 

body

 

removal

 

from

 

a

 

pressurized

 

cage

 

or

 

vessel

 

use

 

a

 

3/16"

 

Allen

 

wrench

 

and

 

remove

 

the

 

two

 

of

 

the

 

hex

 

socket

 

head

 

cap

 

screws

 

that

 

are

 

diagonally

 

apart.

 

.

 

Replace

 

the

 

two

 

hex

 

socket

 

head

 

cap

 

screws

 

just

 

removed

 

with

 

two

 

1/4"

 ‐

20

 

screws

 

or

 

bolts

 

that

 

are

 

1

1/4"

 

to

 

1

1/2"

 

long.

 

These

 

serve

 

as

 

a

 

safety

 

stop

 

in

 

the

 

event

 

the

 

level

 

switch

 

has

 

received

 

unknown

 

damage.

 

Rotate

 

the

 

remaining

 

two

 

screws

 

one

 

turn

 

at

 

a

 

time,

 

alternating

 

between

 

the

 

two.

 

The

 

process

 

pressure,

 

acting

 

on

 

the

 

end

 

of

 

the

 

cone

 

(14)

 

that

 

is

 

protruding

 

through

 

the

 

body,

 

will

 

move

 

the

 

pivot

 

body

 

outward

 

as

 

the

 

two

 

screws

 

are

 

turned.

 

When

 

the

 

pivot

 

body

 

has

 

stopped

 

moving,

 

remove

 

the

 

four

 

screws

 

completely.

 

 

CAUTION:

 

THE

 

PIVOT

 

BODY

 

SHOULD

 

MOVE

 

OUTWARD

 

APPROXIMATELY

 

1/16"

 

AND

 

STOP

 

AS

 

THE

 

DISPLACER

 

ASSEMBLY

 

CONTACTS

 

THE

 

BODY.

 

IF

 

THE

 

PROCESS

 

PRESSURE

 

IS

 

STILL

 

EXERTING

 

A

 

FORCE

 

ON

 

THE

 

VALVE

 

BODY

 

AFTER

 

IT

 

MOVES

 

5/64",

 

THEN

 

STOP

 

TURNING

 

THE

 

TWO

 

SCREWS.

 

THE

 

UNIT

 

MAY

 

HAVE

 

DAMAGE

 

THAT

 

WILL

 

ALLOW

 

THE

 

CONE

 

TO

 

DISENGAGE

 

THE

 

O

RING

 

(8)

 

AND

 

THE

 

PROCESS

 

PRESSURE

 

AND

 

MEDIUM

 

WILL

 

ESCAPE

 

THROUGH

 

THE

 

BODY.

 

THE

 

PROCESS

 

PRESSURE

 

WILL

 

HAVE

 

TO

 

BE

 

REMOVED

 

FROM

 

THE

 

CAGE

 

OR

 

VESSEL

 

BEFORE

 

ANY

 

FURTHER

 

DISASSEMBLY

 

IS

 

POSSIBLE.

 

 

6.2.3

 

Remove

 

the

 

transverse

 

rod

 

form

 

the

 

pivot

 

body.

 

 

6.2.4

 

Use

 

pliers

 

to

 

hold

 

the

 

O.D.

 

of

 

the

 

pivot

 

point

 

and

 

rotate

 

it

 

counter

 

clockwise

 

to

 

remove

 

it

 

form

 

the

 

pivot

 

body.

 

 

6.2.5

 

The

 

transverse

 

rod

 

wear

 

rings

 

should

 

not

 

be

 

removed

 

unless

 

damage

 

or

 

an

 

excessive

 

amount

 

of

 

debris

 

has

 

accumulated

 

on

 

the

 

transverse

 

rod.

 

These

 

rings

 

are

 

split

 

and

 

may

 

be

 

removed

 

similarly

 

to

 

O

ring

 

removal.

 

The

 

wear

 

rings

 

are

 

plastic

 

and

 

can

 

be

 

broken.

 

Exercise

 

care

 

when

 

removing

 

them.

 

 

6.3

 

FULL

 

DISASSEMBLY

 

 

CAUTION:

 

ALL

 

PRESSURE

 

MUST

 

BE

 

REMOVED

 

FROM

 

THE

 

CAGE

 

OR

 

VESSEL

 

BEFORE

 

FULL

 

DISASSEMBLY

 

CAN

 

BE

 

PERFORMED.

 

FAILURE

 

TO

 

REMOVE

 

THE

 

PRESSURE

 

MAY

 

RESULT

 

IN

 

PERSONAL

 

INJURY

 

OR

 

DAMAGE

 

TO

 

EQUIPMENT.

 

 

6.3.1

 

For

 

full

 

disassembly,

 

it

 

is

 

necessary

 

to

 

completely

 

remove

 

the

 

pressure

 

form

 

the

 

cage

 

or

 

vessel

 

the

 

switch

 

is

 

installed

 

in.

 

All

 

liquids

 

should

 

be

 

drained

 

to

 

a

 

position

 

below

 

the

 

level

 

switch.

 

 

6.3.2

 

Loosen

 

and

 

remove

 

the

 

level

 

switch

 

from

 

the

 

tank,

 

vessel

 

or

 

cage

 

that

 

it

 

is

 

mounted

 

to.

 

Summary of Contents for OMP L80-P

Page 1: ... in the buoyancy of a displacer assembly 9 inside either a pressurized or an unpressurized vessel A pivoting action is used to transmit the buoyancy change of the displacer assembly The bore of the cone 14 contacts a pivot 13 on the pivot body 3 The o ring 8 provides a pressure tight seal between he body 7 and the shaft of the cone protruding through the o ring Pressure in the vessel acting on the...

Page 2: ...d end of the transverse rod down away from the spring cap When the liquid level is above the displacer assembly the counterclockwise rotational force of the spring on the cone is greater than the counterclockwise rotational force of the buoyant displacer This larger force maintains the transverse rod in the down position while the transverse rod ramp pushing on the push rod keeps the switch assemb...

Page 3: ...upport for long pipe runs should be provided to prevent excessive vibrations of the level switch It is recommended that external cages be installed with the process connections as close to vertical and the cage length as close to horizontal as possible This will insure the proper fluid flow through the cage 3 2 LEVEL SWITCH INSTALLATION Before installing a level switch into an external cage or mat...

Page 4: ... of the witch assembly to provide a proper back up This will prevent damage to the connection thread between the electric switch assembly and the level switch body 4 1 3 The electric switch leads are labeled and color coded for the type of switch contact Connection of these leads for the desired switch operating function is shown on Table 1 SPDT SWITCH LOW OPERATION COLOR LEVEL CONTACT FUNCTION BL...

Page 5: ... the cage or vessel If this cannot be verified follow instructions in Section 4 2 PRESSURIZED CAGE OR VESSEL 5 1 2 CAUTION REMOVE AND LOCK ALL ELECTRICAL POWER BEFORE WORKING ON ELECTRICAL SWITCH LEADS Disconnect all electrical switch lead connections DO NOT attempt to remove the electric switch assembly until the leads are disconnected Follow all applicable codes when working with electrical equi...

Page 6: ...TING A FORCE ON THE PIVOT AFTER IT MOVES 5 64 THEN STOP TURNING THE TWO SCREWS THE UNIT MAY HAVE DAMAGE THAT WILL ALLOW THE CONE TO DISENGAGE THE O RING 8 AND THE PROCESS PRESSURE AND MEDIUM WILL ESCAPE THROUGH THE BODY THE PROCESS PRESSURE WILL HAVE TO BE REMOVED FROM THE CAGE OR VESSEL BEFORE ANY FURTHER DISASSEMBLY IS POSSIBLE 5 2 3 Replace the four hex socket head cap screws and tighten 5 2 4 ...

Page 7: ...tely CAUTION THE PIVOT BODY SHOULD MOVE OUTWARD APPROXIMATELY 1 16 AND STOP AS THE DISPLACER ASSEMBLY CONTACTS THE BODY IF THE PROCESS PRESSURE IS STILL EXERTING A FORCE ON THE VALVE BODY AFTER IT MOVES 5 64 THEN STOP TURNING THE TWO SCREWS THE UNIT MAY HAVE DAMAGE THAT WILL ALLOW THE CONE TO DISENGAGE THE O RING 8 AND THE PROCESS PRESSURE AND MEDIUM WILL ESCAPE THROUGH THE BODY THE PROCESS PRESSU...

Page 8: ...renches needle nose pliers pliers safety solvent silicone based o ring lubricant 7 1 Using an appropriate safety solvent clean all parts 7 2 Inspect the I D of the transverse rod bore in the pivot body 13 and the O D of the transverse rod 16 for corrosion and excessive wear The surface of the bore and the ramp on the transverse rod should have a mirror like appearance Replace any worn or damaged p...

Page 9: ...the length of the push rod 10 after installing an electric switch assembly 2 8 2 Install the switch assembly per procedures in paragraph 7 6 and 7 7 of this manual 8 3 Connect a suitable device to test switch continuity to the appropriate switch leads 8 4 If the switch is not installed in a vessel it may be tested by raising and lowering the displacer assembly manually For a switch installed in a ...

Page 10: ... tight Damaged wiring Check switch leads for cuts Switch assembly 2 damaged Follow procedures in section 6 0 and replace switch assembly Debris accumulation on push rod 17 transverse rod 16 or under cone 14 Follow procedures in sections 6 0 and 7 0 to disassemble and clean Trash accumulation on displacer assembly 9 Remove switch form vessel or cage per procedures in Section 6 3 and clean displacer...

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