background image

 

6.3.3

 

Hold

 

the

 

rod

 

(11)

 

with

 

the

 

pliers

 

and

 

rotate

 

it

 

counter

clockwise

 

to

 

remove

 

it

 

from

 

the

 

level

 

switch.

 

 

6.3.4

 

Normally

 

it

 

is

 

not

 

necessary

 

to

 

remove

 

the

 

displacer

 

assembly

 

from

 

the

 

rod.

 

If

 

required,

 

loosen

 

the

 

lock

 

nut

 

(10)

 

and

 

unthread

 

the

 

displacer

 

assembly

 

from

 

the

 

rod.

 

 

6.3.5

 

Follow

 

instructions

 

in

 

Section

 

6.1

 

and

 

6.2

 

to

 

remove

 

and

 

disassemble

 

the

 

switch

 

and

 

pivot

 

body.

 

 

6.3.6

 

Use

 

the

 

5/8"

 

wrench

 

and

 

rotate

 

the

 

spring

 

cap

 

(4)

 

counter

 

clockwise

 

to

 

remove

 

it

 

from

 

the

 

body

 

(7).

 

Care

 

should

 

be

 

taken

 

no

 

to

 

lose

 

the

 

spring

 

(5)

 

and

 

spring

 

guide

 

(6).

 

 

6.3.7

 

Push

 

the

 

threaded

 

end

 

of

 

the

 

cone

 

(14)

 

through

 

the

 

body.

 

 

6.3.8

 

Using

 

an

 

o

ring

 

pick

 

or

 

small

 

screwdriver

 

remove

 

the

 

O

ring

 

(8)

 

form

 

the

 

body.

 

7.0

 

REPAIR

 

AN

 

ASSEMBLY

 

REFER

 

TO

 

THE

 

SWITCH

 

DATA

 

SHEET

 

FOR

 

REPLACEMENT

 

PART

 

NUMBERS

 

TOOLS

 

REQUIRED:

 

 

7/16",

 

5/8",

 

&

 

7/8"

 

open

 

end

 

wrench

 

or

 

adjustable

 

wrench

  

 

3/16"

 

and

 

1/8"

 

Allen

 

wrenches

 

 

needle

 

nose

 

pliers

 

 

pliers

 

 

safety

 

solvent

 

 

silicone

 

based

 

o

ring

 

lubricant

 

 
 

7.1

 

Using

 

an

 

appropriate

 

safety

 

solvent,

 

clean

 

all

 

parts.

 

 

7.2

 

Inspect

 

the

 

I.D.

 

of

 

the

 

transverse

 

rod

 

bore

 

in

 

the

 

pivot

 

body

 

(13)

 

and

 

the

 

O.D.

 

of

 

the

 

transverse

 

rod

 

(16)

 

for

 

corrosion

 

and

 

excessive

 

wear.

 

The

 

surface

 

of

 

the

 

bore

 

and

 

the

 

ramp

 

on

 

the

 

transverse

 

rod

 

should

 

have

 

a

 

mirror

 

like

 

appearance.

 

Replace

 

any

 

worn

 

or

 

damaged

 

parts.

 

 

7.3

 

Examine

 

the

 

push

 

rod

 

(17)

 

for

 

corrosion

 

and

 

excessive

 

wear.

 

Ensure

 

that

 

the

 

tip

 

is

 

still

 

pointed.

 

Replace

 

any

 

worn

 

or

 

damaged

 

parts.

 

 

7.4

 

If

 

the

 

level

 

switch

 

has

 

a

 

stainless

 

steel

 

displacer

 

assembly,

 

it

 

should

 

be

 

free

 

of

 

dents,

 

cracks

 

or

 

holes.

 

 

7.5

 

Re

install

 

the

 

wear

 

rings

 

if

 

removed.

 

 

7.6

 

Install

 

the

 

push

 

rod

 

into

 

the

 

switch

 

assembly

 

and

 

the

 

transverse

 

rod

 

into

 

the

 

pivot

 

body.

 

Both

 

should

 

move

 

freely.

 

NOTE:

 

Care

 

should

 

be

 

taken

 

not

 

to

 

lose

 

these

 

pieces

 

while

 

handling.

 

 

7.7

 

Thread

 

and

 

tighten

 

the

 

switch

 

assembly

 

(2)

 

into

 

the

 

pivot

 

body.

 

 

7.8

 

Install

 

the

 

body

 

O

ring

 

(8)

 

into

 

the

 

body

 

(7).

 

 

7.9

 

Thread

 

the

 

replacement

 

pivot

 

(13)

 

onto

 

the

 

pivot

 

body

 

and

 

tighten.

 

Summary of Contents for OMP L80-P

Page 1: ... in the buoyancy of a displacer assembly 9 inside either a pressurized or an unpressurized vessel A pivoting action is used to transmit the buoyancy change of the displacer assembly The bore of the cone 14 contacts a pivot 13 on the pivot body 3 The o ring 8 provides a pressure tight seal between he body 7 and the shaft of the cone protruding through the o ring Pressure in the vessel acting on the...

Page 2: ...d end of the transverse rod down away from the spring cap When the liquid level is above the displacer assembly the counterclockwise rotational force of the spring on the cone is greater than the counterclockwise rotational force of the buoyant displacer This larger force maintains the transverse rod in the down position while the transverse rod ramp pushing on the push rod keeps the switch assemb...

Page 3: ...upport for long pipe runs should be provided to prevent excessive vibrations of the level switch It is recommended that external cages be installed with the process connections as close to vertical and the cage length as close to horizontal as possible This will insure the proper fluid flow through the cage 3 2 LEVEL SWITCH INSTALLATION Before installing a level switch into an external cage or mat...

Page 4: ... of the witch assembly to provide a proper back up This will prevent damage to the connection thread between the electric switch assembly and the level switch body 4 1 3 The electric switch leads are labeled and color coded for the type of switch contact Connection of these leads for the desired switch operating function is shown on Table 1 SPDT SWITCH LOW OPERATION COLOR LEVEL CONTACT FUNCTION BL...

Page 5: ... the cage or vessel If this cannot be verified follow instructions in Section 4 2 PRESSURIZED CAGE OR VESSEL 5 1 2 CAUTION REMOVE AND LOCK ALL ELECTRICAL POWER BEFORE WORKING ON ELECTRICAL SWITCH LEADS Disconnect all electrical switch lead connections DO NOT attempt to remove the electric switch assembly until the leads are disconnected Follow all applicable codes when working with electrical equi...

Page 6: ...TING A FORCE ON THE PIVOT AFTER IT MOVES 5 64 THEN STOP TURNING THE TWO SCREWS THE UNIT MAY HAVE DAMAGE THAT WILL ALLOW THE CONE TO DISENGAGE THE O RING 8 AND THE PROCESS PRESSURE AND MEDIUM WILL ESCAPE THROUGH THE BODY THE PROCESS PRESSURE WILL HAVE TO BE REMOVED FROM THE CAGE OR VESSEL BEFORE ANY FURTHER DISASSEMBLY IS POSSIBLE 5 2 3 Replace the four hex socket head cap screws and tighten 5 2 4 ...

Page 7: ...tely CAUTION THE PIVOT BODY SHOULD MOVE OUTWARD APPROXIMATELY 1 16 AND STOP AS THE DISPLACER ASSEMBLY CONTACTS THE BODY IF THE PROCESS PRESSURE IS STILL EXERTING A FORCE ON THE VALVE BODY AFTER IT MOVES 5 64 THEN STOP TURNING THE TWO SCREWS THE UNIT MAY HAVE DAMAGE THAT WILL ALLOW THE CONE TO DISENGAGE THE O RING 8 AND THE PROCESS PRESSURE AND MEDIUM WILL ESCAPE THROUGH THE BODY THE PROCESS PRESSU...

Page 8: ...renches needle nose pliers pliers safety solvent silicone based o ring lubricant 7 1 Using an appropriate safety solvent clean all parts 7 2 Inspect the I D of the transverse rod bore in the pivot body 13 and the O D of the transverse rod 16 for corrosion and excessive wear The surface of the bore and the ramp on the transverse rod should have a mirror like appearance Replace any worn or damaged p...

Page 9: ...the length of the push rod 10 after installing an electric switch assembly 2 8 2 Install the switch assembly per procedures in paragraph 7 6 and 7 7 of this manual 8 3 Connect a suitable device to test switch continuity to the appropriate switch leads 8 4 If the switch is not installed in a vessel it may be tested by raising and lowering the displacer assembly manually For a switch installed in a ...

Page 10: ... tight Damaged wiring Check switch leads for cuts Switch assembly 2 damaged Follow procedures in section 6 0 and replace switch assembly Debris accumulation on push rod 17 transverse rod 16 or under cone 14 Follow procedures in sections 6 0 and 7 0 to disassemble and clean Trash accumulation on displacer assembly 9 Remove switch form vessel or cage per procedures in Section 6 3 and clean displacer...

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