K-Line SPEEDTILLER Powerflex 2962P, Operators Safety Manual

Page 1: ... PO Box 248 Grafton ND 58237 USA 74 Young Rd PO Box 340 Cowra NSW 2794 AUS K Line Ag 2020 2962P SPEEDTILLER POWERFLEX OPERATOR OPERATOR SAFETY MANUAL SAFETY MANUAL 2962P op safety manual indd 1 2962P op safety manual indd 1 21 03 2020 8 17 27 AM 21 03 2020 8 17 27 AM ...

Page 2: ...ATOR SAFETY MANUAL 2 Would you like a copy of this manual emailed to you Send your request to marketing k line net au or scan here 2962P op safety manual indd 2 2962P op safety manual indd 2 21 03 2020 8 17 27 AM 21 03 2020 8 17 27 AM ...

Page 3: ...it for granted ease into becoming familiar with your new equipment The operator should be a responsible adult familiar with farm machinery and trained for this purpose Do NOT allow persons to operate or assemble the unit until they have read this manual and understand how to use this machine and observe the safety precautions Never exceed the limits of this machine If its ability to do a job or to...

Page 4: ... 10 SAFETY 11 25 Important Notice MUST READ 11 Safety Alert Symbol 12 Signal Words 12 Your Safety The Safety Of Others In Important 12 Safety Decal Placement Quantities 13 Safety Decals 14 16 Logo Placement Quantities 17 Safety Sign Care 18 Tire Safety Pressures 19 Hydraulic Operation Safety 20 Hydraulic Hose Hook Up 20 Hydraulic Color Codes 20 Priming Hydraulic System 21 Hydraulic System Failure ...

Page 5: ... 34 Maintenance Safety 35 After Delivery Check List 36 Wheel Bearings 36 Lubrication Of Roller Bearings 36 EXPLODED VIEWS 37 41 Speedtiller Jump Arm Assembly 37 Disc Arm Bearing 38 Side Coulter 39 60mm Roller Bearing Shaft 40 Peer Bearing 41 Heavy Duty Roller Bearing 42 Heavy Duty Roller Bearing Instructions 43 ALIGNING BOW ROLLERS 44 MAGNA LITE WIRING HARNESS SCHEMATIC 45 HYDRAULIC CYLINDER LAYOU...

Page 6: ... K Line Industries Pty Ltd reserves the right to make additions deletions or modification to the contents of this manual at any time without prior notice MODEL SPECIFICATIONS 2962P OPERATING WIDTH APPROX 6 25M 20 5 FT NUMBER OF DISCS 50 DISC CUT SPACING 125MM 5 ADJUSTABLE DISC POSITIONING YES STANDARD DISC SIZE 610 x 6MM 24 SPEEDTILLER WEIGHT WITH STANDARD ROLLERS 7500KGS 16538LBS TRANSPORT WIDTH ...

Page 7: ...ce of the machine negatively IDENTIFYING THE MACHINE FOR REQUESTING SPARE PARTS The machine is identified by the serial number on the metal plate on the machine When requesting spare parts or maintenance service please indicate the model and number of your equipment to ensure prompt and efficient attention TRACTOR REQUIREMENTS 10 14 Horsepower x width of machine in feet 25 35 Kilowatt x meter widt...

Page 8: ...sessed in terms of their potential to do harm To assess risk consideration should be given to probability and consequences SEE RISK ASSESSMENT SCORE CHART Pg 9 RISK CONTROL Risk control is the process of eliminating or reducing risk factors Control measures should be chosen and implemented to eliminate or reduce risk as far as practicable When deciding on the most appropriate measures to use pract...

Page 9: ...COMPLY WITH RECOMMENDATIONS AND REQUIREMENTS OF THE MANUFACTURER AND THE ENVIRONMENTAL PROTECTION AUTHORITY R I S K A S S E S S M E N T S C O R E C H A R T Figure 5 2962P op safety manual indd 9 2962P op safety manual indd 9 21 03 2020 8 17 27 AM 21 03 2020 8 17 27 AM ...

Page 10: ...RAL TIMES THEN RE TIGHTEN HYDRAULIC TINE FITTINGS 5 1 E SUDDEN LIFT OF DRAWBAR CAUSING SEVERE INJURY IF MACHINE BECOMES UNHITCHED 1 ENSURE ALL THREE JACKS ARE CORRECTLY POSITIONED AND TAKING WEIGHT BEFORE REMOVING DRAWBAR PIN STICKERS WARN OPERATOR 5 2 A PENETRATION OF OIL BROKEN OR BADLY MAINTAINED HYDRAULIC LINES 2 MAINTAIN REGULAR CHECKS ON HYDRAULIC SYSTEM FOR WEAR CHECK ALL FITTINGS ARE SECUR...

Page 11: ...cks or other difficult operating conditions Safe work procedure analysis must be performed before attempting to assemble this machine Do not attempt to operate this equipment under the influence of Drugs Alcohol K Line Ag can not be held responsible for any injury death or property damage in the process of assembling this machine Ensure hydraulic system is fully primed Pg 21 IMPORTANT NOTICE For f...

Page 12: ...t if not avoided MAY result in serious injury or death if proper safety measures are not taken Indicates a potentially hazardous situation that if not avoided COULD result in serious injury or death if proper safety measures are not taken The use of signal words DANGER WARNING AND CAUTION relating to the safety messages The appropriate signal word is selected when using the following guidelines In...

Page 13: ...n table below Figure 7 DECALS USED ON MACHINE A B C D E G H I J K L M N O P Q R T U W 1 2 1 1 2 1 1 4 1 1 1 2 2 1 2 1 1 1 1 1 Figure 7 NOTE Decal I is used on Australian machines but not used on USA mahines 2962P op safety manual indd 13 2962P op safety manual indd 13 21 03 2020 8 17 27 AM 21 03 2020 8 17 27 AM ...

Page 14: ...9WD C023 C 9WD W05 SAFETY DECALS D 9WD D04 E 9WD D01V F 9WD D01H G 9WD W021 H 9WD C04 I 9WD I01 NOTE NOT ALL DECALS GO ON ALL MODELS See previous page for details 2962P op safety manual indd 14 2962P op safety manual indd 14 21 03 2020 8 17 28 AM 21 03 2020 8 17 28 AM ...

Page 15: ...DW T5 K 9WDD T3 L 9WD W024 M 9WD W10 N 9WD W01 0 9WD D01 R AUS SPEED STICKER MAX 32KPH 20MPH SAFETY DECALS CONTINUED CONTINUED T HYDRAULIC COLOR S 9WD W02 2962P op safety manual indd 15 2962P op safety manual indd 15 21 03 2020 8 17 29 AM 21 03 2020 8 17 29 AM ...

Page 16: ... I02 W FOLDING INSTRUCTION Y WHEEL DEPTH SAFETY DECALS CONTINUED CONTINUED NOTE WHEEL DEPTH STICKER WHITE WITH CUT OUTS SHOWN AS BLACK P 9WD R01 Q 9WD F01 2962P op safety manual indd 16 2962P op safety manual indd 16 21 03 2020 8 17 31 AM 21 03 2020 8 17 31 AM ...

Page 17: ...f drawbar SMALL SPEEDTILLER STICKER 677 X 100MM 2 x front wing weldments K LINE AGRICULTURE STICKER 380 X 125MM 1 x back of center frame Figure 9 Figure 10 Figure 11 Figure 12 Center between arrows shown in images below Figure 13 2962P op safety manual indd 17 2962P op safety manual indd 17 21 03 2020 8 17 31 AM 21 03 2020 8 17 31 AM ...

Page 18: ...TACT USA K Line Agriculture PO Box 248 1023 W 9th St Grafton ND 58237 Email sales k lineag com Free call 1800 445 6882 HOW TO INSTALL SAFETY SIGNS Be sure that the installation area is clean and dry Decide on the exact position before you remove the backing paper Remove the smallest portion of the split backing paper Align the decal over the specified area and carefully press the small portion wit...

Page 19: ...urfaces are undamaged and free of paint dirt and grease Lubricate wheel stubs with standard viscosity oil Tension wheel nuts to 350ft lbs 474nm For field operation Re tension after 1st 5th then every 50 hrs of operation For road travel re tension first 3 miles 5kms 10 miles 15kms and thereafter at 25 miles 40kms intervals SERVICING PROCEDURES TIRE PRESSURE Center 90PSI 620KPA Wing 75PSI 517KPA Whe...

Page 20: ...draulic hose breakaway ends before connecting to tractor Hose grip circuits are color coded and marked accordingly for In Out After disconnecting tractor ensure hydraulic hoses are safely stored in the hose holder HYDRAULIC HOSE HOOK UP Figure 20 Hydraulic Ram Extension Retraction Diagram Figure 19 Figure 21 Out In FORE AFT TILT CIRCUIT WHEEL LIFT CIRCUIT WING FOLD CIRCUIT ROLLER CIRCUIT Out In Ou...

Page 21: ...ted within a few hours or gangrene may result PRIMING HYDRAULIC SYSTEM ENSURE HYDRAULIC SYSTEM IS FULLY PRIMED BEFORE USING Fully extend and retract hydraulic cylinders Repeat 3 4 times and hold lever extended each way for 10 to 15 seconds to release air from the system If problem exists hold hydraulic lever under pressure until air is fully released from system Consult electricity authorities and...

Page 22: ...THE STEPS SET OUT BELOW Escaping Hydraulic fluid is dangerous and can cause serious injury or death STEP 4 APPLY THE LOCKOUT TAG OUT DEVICE Disconnect all hydraulic hoses from tractor remotes Place Lockout or Out of Service Tags on all hoses STEP 5 CONTROL THE STORED ENERGY Ensure no hydraulic pressure remains in system slowly release bleed tap if equipped or slightly loosen one hydraulic connecti...

Page 23: ...l lead to tractor connection 10 Release implement jack store 11 Check hydraulic cylinders are fully primed to avoid serious injury or death 12 See Pg 21 to prime hydraulic system UNHOOKING Machine must be fully lowered or in transport position with safety locks engaged Use wheel chocks Release hydraulic pressure from system Lock Implement jack in place Remove safety chains and drawbar pin If imple...

Page 24: ...ched to towing unit 7 Ensure tractor brakes are latched together at all times 8 Plan your route to avoid heavy traffic 9 Observe bridge load ratings TIP OVER HAZARD this is an unbraked implement Use extreme caution when turning and on steep terrain Maximum towing speed is 20mph 32km hr DO NOT EXCEED AT ANY TIME NEVER transport machine on public roads without complying with Federal and State laws a...

Page 25: ...ll contact saddle correctly Fold wings into saddle GREEN Lower into position YELLOW Secure safety Locks or chains Tractor weight must be equal to machine weight Drawbar pin must be securely fastened with safety chains in place BEWARE OF CRUSHING HAZARD WHEN ENGAGING DISENGAGING SAFETY LOCKS IN THE OPERATION OF THE WING FOLDING MECHANISM Beware of pinch points in wing lift area when securing or rel...

Page 26: ...MACHINE SETTINGS Rotate control bar hydraulic valve stop out to allow tilt setting to be done on the go See figure 31 Remove and store all ram stops from rear rollers if fitted Roller hydraulics blue MUST be placed in float position Operate wheel hydraulics red for setting depth Operate tilt hydraulics yellow to set front to rear depth ratio tilt and for best in line tracking See tracking adjustme...

Page 27: ...wered to ground OR Placed in raised position with all safety locks engaged with engine shut down FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH Refer to Ram stop combinations Pg 34 IT IS THE RESPONSIBILITY OF THE OPERATORS TO Read and understand your manual Take time to familiarize yourself with the operation of this machine particularly the safety signs and devices fitted to this machi...

Page 28: ...or tilt control settings adjustments pg 26 Always start shallow then adjust down to required depth FRONT LATERAL DISC POSITIONING IS FACTORY SET See pg 31 33 for adjustment setting WING DOWN PRESSURE Fully extend wing fold circuit GREEN Do NOT place in float mode Apply wing down pressure only where soil is hard and dry Only use wing down pressure when required SPEED RANGE 8 15kph 5 9mph Greater ac...

Page 29: ...ding to pressure stated on tire 8 Check discs and disc bolt tension to specified torque 250ft lb 340nm 9 Check for damaged worn and fatigued parts Have machine repaired if necessary 10 Ensure all appropriate safety decals are securely attached to machine Pgs 13 18 11 Check hydraulic system is fully primed Pg 21 12 Check all safety mechanisms are in place and operating correctly 13 Lubricate rear r...

Page 30: ...DEPTH RELATIONSHIP TRACKING ADJUSTMENTS NB Due to the nature of this machine some overlap should be allowed for side tracking as soil types and conditions can vary within any given run Where difficult trash conditions are encountered ensure rear discs are set deep enough to positively rotate in the soil FIELD OPERATION Figure 34 Figure 35 Figure 36 2962P op safety manual indd 30 2962P op safety ma...

Page 31: ...tional View Of Soil Distrubance LATERAL FRONT DISC GANG POSITIONING Start with factory settings Pg 32 To remove any ridges test run at normal operating speed and stop quickly Check for ridges of undug soil Follow ridges into machine and identify which direction to adjust See diagrams on this page Only adjust front sideways in small increments or 12mm Re check in hard soils as jump arms tend to fle...

Page 32: ...isc Gang AUSTRALIA USA Figure 41 22 Shallow Concavity Discs 5 128 mm 22 Full Concavity Discs 3 90 mm 24 Full Concavity Discs 3 75 mm Recommended Spacing Lateral Disc Gang Measurements may vary according to diameter and disc concavity Recommended to increase space per inch of blade wear 2962P op safety manual indd 32 2962P op safety manual indd 32 21 03 2020 8 17 37 AM 21 03 2020 8 17 37 AM ...

Page 33: ...nsion SIDE COULTER ADJUSTMENT Series of holes are provided for disc height and front to back positions for optimum furrow filling FOR EXCESSIVE TRASH CONDITIONS Move coulter forward and angle outwards Raise coulter Move coulter to the outside of supporting angle for more clearance LEFT Slide Bolts Slide Adjuster Linkage Figure 42 RIGHT Height Adjustment Setting Fore Aft Adjustment Angle Adjustment...

Page 34: ...oil disturbance Adjust lateral disc positioning Ensure machine is traveling in line Increase depth to cut Replace discs BLOCKING IN EXCESSIVE TRASH Lower rear discs gang to drive better in soil Adjust angle of lift soil deflector to allow greater flow Try reducing speed slightly CLOGGING IN WET SOILS 1 Raise working depth 2 Raise front discs 3 Give soil more time to dry out EXTENSION DEFLECTOR ADJ...

Page 35: ...ntenance and servicing genuine factory replacement parts must be used to restore your equipment to original specifications Always use approved lifting equipment If equipment has been altered in any way from original design the manufacturer does not accept any liability for warranty or personal injury Replace all shields and guards after servicing before moving After servicing be sure all tools par...

Page 36: ...k all hub and rim contact surfaces are undamaged and free of paint dirt and grease 3 Lubricate wheel studs with standard viscosity oil 4 Tension wheel nuts for torque specifications Pg 19 5 Check tires are inflated Pg 19 6 Check discs and disc bolt tension to specified torque 250ft lb 340nm 7 Ensure all appropriate safety decals are securely attached to machine Pgs 13 17 8 Check hydraulic system i...

Page 37: ...SHOWN ALL EXCEPT DISC 1 29003JAWF1 JUMP ARM ONLY FRONT NOT INCLUDING HUB 1 29003JAWR1 JUMP ARM ONLY BACK NOT INCLUDING HUB 2 1 29000THP08 2900 JUMP ARM TOP HAT 3 1 29000JAX230 2900 TORSION RUBBER REQUIRES SET OF 4 4 1 29003JAA03 COMPLETE DISC HUB UNIT 5 6 29000JABK TH 2900 JUMP ARM BOLT KIT 1 X M12 SET SCREW WITH CONELOCK NUT 6 5 9M12035Z8SS M12 X 35MM BOLT 6 5 9MI2SWZ M12 SPRING WASHER 7 4 29000P...

Page 38: ... SEAL 5 1 9DRT40 73 DOUBLE TAPER ROLLER BEARING 6 1 29003JAM03 BEARING SPACER 7 1 29003JAM06 BEARING RETAINER 8 1 9M16040Z12CS M16 x 40 COUNTER SUNK SCREW 9 1 9OR151 151 O RING 10 5 9M12035Z8SS M12 X 35MM BOLT 10 5 9M12SWZ M12 SPRING WASHER 3 4 5 8 9 1 29003JAKB1 BEARING KIT NB Spindle torque tension 360ft lb 500nm 10 8 9 1 3 2 4 5 7 6 6 3 7 5 2 1 8 4 9 Figure 47 2962P op safety manual indd 38 296...

Page 39: ... 55 08 HEAVY WASHER 18 ID X 55 OD X 9THK 0 13 13 3 9M16SWZ M16 SPRING WASHER 5 5 X 4 0MM ZINC PLATED 0 01 14 1 9M16040Z8SS M16 X 40MM SET SCREW ZINC PLATED 8 8 GRADE 0 12 15 1 9CD2405 24 X 5MM PLAIN FLAT COULTER DISC 7 61 16 1 Q55ISHC01 Q55 SINGLE COULTER PRESSED 0 17 17 5 9M12030CHG4 M12 X 30MM CUPHEAD BOLT NUT GRADE 4 6 GAL 0 03 18 5 9M12SWZ M12 SPRING WASHER 4 0 X 2 5MM ZINC PLATED 0 01 19 5 9M...

Page 40: ...ED VIEW ITEM NO QTY PART NUMBER DESCRIPTION 1 1 29000HRS01 SK 2900 HEAVY ROLLER 60MM SHAFT KIT INCLUDING NUT NO 3 2 1 29000HCW01 29000 CRUMBLER ROLLER TAPERED SHAFT NUT HOLDER 3 1 9M30NYG M30 NYLOC NUT GAL 2962P op safety manual indd 40 2962P op safety manual indd 40 21 03 2020 8 17 40 AM 21 03 2020 8 17 40 AM ...

Page 41: ...NG EXPLODED VIEW EXPLODED VIEW ITEM NO QTY PART NUMBER DESCRIPTION 1 1 9BUC60F212P6L PEER 60MM BEARING IN F212 HOUSING USED ON USA MACHINES REQUIRE 4 X PER MACHINE 2 PER ROLLER 2962P op safety manual indd 41 2962P op safety manual indd 41 21 03 2020 8 17 40 AM 21 03 2020 8 17 40 AM ...

Page 42: ...29000RBM04 LARGE BEARING SPACER 5 1 29000RBM02 2900H INNER LABYRINTH 6 1 29000RBM03 2900H INNER SEAL SPACER 7 1 29000RBM01 2900H DOUBLE TAPER 8 1 9ASH2313 H2313 BEARING ADAPTOR SLEEVE 9 1 9MB13 LOCKING WASHER 10 1 9KM13 LOCKING NUT 11 1 9OR357 357 O RING 5 1 2 X 5 7 8 X 3 16 CS 1 2900HRBA60 COMPLETE BEARING ASSEMBLY Figure 51 NOTE REQUIRE 4 X ROLLER BEARINGS ON 2962P 2962P op safety manual indd 42...

Page 43: ...er than internal measurement of bow or O ring may be damaged when fitting 7 Double check bearing face position measurement is correct 8 IMPORTANT Bearing assembly must be fully tensioned twice for complete seating To do this a Remove locking washer and fully tighten castle nut to 500ft lb 700nm b Undo castle nut and insert locking washer 9 Re tighten locating nut to 500ft lbs 700nm 10 Fold locking...

Page 44: ...2962P POWERFLEX SPEEDTILLER OPERATOR SAFETY MANUAL 44 ALIGNING BOW ROLLERS Figure 53 2962P op safety manual indd 44 2962P op safety manual indd 44 21 03 2020 8 17 40 AM 21 03 2020 8 17 40 AM ...

Page 45: ...X SPEEDTILLER OPERATOR SAFETY MANUAL 45 M A G N A L I T E W I R I N G H A R N E S S S C H E M AT I C Figure 54 2962P op safety manual indd 45 2962P op safety manual indd 45 21 03 2020 8 17 40 AM 21 03 2020 8 17 40 AM ...

Page 46: ...ROD END BALL END SIA60ES WITH M64 THREAD 3 2 9CYKL35 8AG Ø3 5 BORE x 8 STROKE Ø1 75 ROD BUSHED Ø1 0 ANTI ROTATION PINS 4 2 9CYKL4 30 CYLINDER 4 X 30 X 1 75 ROD WITH GK60DO BALL END ON BUTT END M42 X 2 THREADED ROD 5 2 9BESIGEW50ES 50MM ID SIGEW SERIES SCREW ON ROD END BALL END 6 2 9CYKL3 8TL01 CYLINDER 3 X 8 X 2 ROD ADJUSTABLE TOP LINK RAM COMPLETE 2962P op safety manual indd 46 2962P op safety ma...

Page 47: ...ns cleaned dry bolts lubricated with a standard medium viscosity machine oil Lubricate all contact areas of the bolts and washers Lubricating the bolts is the suggested method Thread Engagement 2962P op safety manual indd 47 2962P op safety manual indd 47 21 03 2020 8 17 41 AM 21 03 2020 8 17 41 AM ...

Page 48: ...ans cleaned dry bolts lubricated with a standard medium viscosity machine oil Lubricate all contact areas of the bolts and washers Lubricating the bolts is the suggested method Thread Engagement 2962P op safety manual indd 48 2962P op safety manual indd 48 21 03 2020 8 17 41 AM 21 03 2020 8 17 41 AM ...

Page 49: ...o Video I give permission for K Line to give interested clients my contact number to discuss my K Line product SIGNATURE _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ DATE _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ My Story More to say Please turn over Name Phone Numbers Machine Type Size 2962P op safety manual indd 49 2962P op safety manual indd 49 21 03 2020 8 17 41 AM 21 03 2020 8 17 41 AM ...

Page 50: ...2962P POWERFLEX SPEEDTILLER OPERATOR SAFETY MANUAL 50 Thank you 2962P op safety manual indd 50 2962P op safety manual indd 50 21 03 2020 8 17 41 AM 21 03 2020 8 17 41 AM ...

Page 51: ... 51 SEND US A TESTIMONIAL EXPLAINING WHY YOU LOVE YOUR K LINE AG PRODUCT AND WE WILL SEND A FREE HAT Send to marketing k line net au or scan here 2962P op safety manual indd 51 2962P op safety manual indd 51 21 03 2020 8 17 42 AM 21 03 2020 8 17 42 AM ...

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Page 53: ...ther founded in tort contract and statute or otherwise This warranty must be read as subject to the General Terms and Conditions and does not cover misuse neglect or negligence ANY CLAIM FOR WARRANTY IS ALSO SUBJECT TO THE FOLLOWING CONDITIONS Machine has not been subject to misuse The speed limit of 20mph 32kmh has been observed at all times The machine has not been used for custom or hire work E...

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Page 55: ...ure it complies with any relevant safety acts of parliament government authorities and regulations Take every reasonable precaution as is commonly expected in this industry and in the operation of the machine Before mounting check with manufacturer of machine or consult engineer to ensure strength and balance of machine is adequate to accommodate the K Line products you have purchased You must con...

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Page 57: ...E AGRICULTURE I have taken every reasonable precaution as is commonly expected in this industry in the operation of the machine 2 This claim is not due to negligence lack of maintenance routine wear tear or accidental damage no unauthorized alteration has been made to this machine OPERATOR SIGNATURE ____________________________DATE _____________________ OWNER SIGNATURE ___________________________D...

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Page 59: ...___________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ________________________________________________...

Page 60: ... OF DOCUMENT 1023 W 9th St PO Box 248 Grafton ND 58237 USA 74 Young Rd PO Box 340 Cowra NSW 2794 AUS K Line Ag 2020 2962P op safety manual indd 60 2962P op safety manual indd 60 21 03 2020 8 17 42 AM 21 03 2020 8 17 42 AM ...