K-Sonic KS-72, Operation Manual

Page 1: ...NG MACHINE KS SERIES Operation Manual Please read this manual carefully before use for an appropriate way of using this product After reading please keep this manual properly MODEL KS 72 KS 85 MODEL K...

Page 2: ...iagram and Description of Each Part 10 6 3 Pneumatic Circuit Diagram 29 6 4 Wiring Diagram 30 6 5 Circuit Diagram 34 Chapter 7 Description of Operation 7 1 Block Diagram of Machine System 38 7 2 Notic...

Page 3: ...ltaneously fibers mixed woven or non woven cloth simultaneously or separately There are more than 1000 kinds of patterns to choose from Special patterns designed by customers are also possible 1 2 Mec...

Page 4: ...EC amend by 2006 42 EC Low Voltage Directive 73 23 EEC amend by 2006 95 EC and Electromagnetic Compatibility Directive 89 336 EEC amend by 2004 108 EC and is also meet the following standards EN ISO 1...

Page 5: ...icating Lamp On Ultrasonic Stop Working Speed 0 18 M min Welding Width 1 0 70 mm 1 0 48 mm 1 0 10 mm Welding Thickness of Material 0 03 1 5 mm 0 03 1 5 mm 0 03 1 5 mm Alternative Roller 51 mm x 2 51 m...

Page 6: ...horn during operation Warning High Voltage The capacitors in the electrical control unit or the generator are electrically charged if the machine shuts down seek professional maintenance Warning Roll...

Page 7: ...please do not place the hand or any part of the body near the moving parts to avoid collisions injuries or being rolled into the machine 4 7 Unauthorized personnel are not allowed to replace moving pa...

Page 8: ...the machine on a pallet before being transported by the forklift z If the machine is moved by persons please pay attention to the mass center of the machine to avoid toppling and injury While placing...

Page 9: ...O KING ULTRASONIC CO LTD ULTRASONIC LACE SEWING MACHINE A AMPLITUDE I O KING ULTRASONIC CO LTD ULTRASONIC LACE SEWING MACHINE A Chapter 6 System Function and Specification 6 1 Out look Dimensions A K...

Page 10: ...9 KING ULTRASONIC CO LTD ULTRASONIC LACE SEWING MACHINE I O 5 6 4 2 3 1 0 5 7 7 6 4 2 3 1 0 8 10 9 8 10 9 A 8 4 6 5 7 2 3 1 10 9 0 C KS 2010 KS 3010...

Page 11: ...10 AMPLITUDE I O KING ULTRASONIC CO LTD ULTRASONIC LACE SEWING MACHINE A 6 2 Structural Diagram and Description of Each Part A KS 72 KS 85 Main M C...

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Page 14: ...ms which conveys the upper motor s power to working roller 9 Upper Transmit Shaft Link timing pulley and gear and convey the upper motor s power to working roller 10 Chain A component of transmission...

Page 15: ...as possible the water must be drained everyday by pressing the push button up 21 Foot Switch Controls roller cylinder up down activities 22 Treadle Switch Switches on the operation of motor and ultras...

Page 16: ...melting materials from sticking on the horn surface And most importantly when cutting cloth it acts as a cushion to the horn surface and makes cutting cloth easier 38 Paper Tension Bar This is the me...

Page 17: ...horn to upper working surface 50 Booster Outer Bracket To support and fix the transducer kit 51 Booster Inner Bracket To support and fix the transducer kit 52 Plastic Washer To restrain the noise of...

Page 18: ...g sockets for safety 60 Cable with 4P Connector Transmission of electrical power from the transformer unit to the generator 61 Cover To support and fix the generator with the working table 62 4P Socke...

Page 19: ...efect please stop working and check 2 Overload Indicator If overload LED brightens the ultrasonic system must has some defect please stop working and check 3 Output Adjusting Knob The knob for adjusti...

Page 20: ...ern of roller pressure of roller and the power setting of horn vibration It should be adjusted to match the feeding speed of roller if possible Otherwise the tool horn surface will be easily scratched...

Page 21: ...20 8 4 6 5 7 2 3 10 9 1 0 8 4 6 5 7 2 3 10 9 1 0 8 4 6 5 7 2 3 1 10 9 0 KING ULTRASONIC CO LTD ULTRASONIC LACE SEWING MACHINE I O A C KS 2010 KS 3010 Main M C...

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Page 24: ...chanisms which conveys the upper motor s power to working roller 9 Timing Gear A component of transmission mechanisms which conveys the upper motor s power to working roller 10 Control Unit Please ref...

Page 25: ...ilter Connect it to an air source with an I D 5 16 8 mm hose then it will filter the air and supply clean dry air into the system Caution The filter may accumulate water in the cup As much as possible...

Page 26: ...er and should only be performed by a trained technician or engineer 38 Paper Strip Guide Guides the paper strip that is below the workpiece used especially in cutting cloth and in transporting materia...

Page 27: ...Transmission of high voltage ultrasonic energy to the oscillator unit 49 Safety Cover Back Cover the generator including sockets for safety 50 Cable with 4P Connector Transmission of electrical power...

Page 28: ...should be adjusted to match the feeding speed of roller if possible Otherwise the tool horn surface will be easily scratched by the roller 2 Roller Speed Adjusting Knob The knob for adjusting the feed...

Page 29: ...ver Cover the electrical parts of control unit for safety 10 Control Unit Stand To support and fix the control unit 11 Power Switch It s a power source switch Push the power on and the lamp inside wil...

Page 30: ...g Controller Speed Adjusting Controller Air Filter Pressure Regulator Muffler Muffler Solenoid Valve Air Source Pressure Gauge Air Filter Pressure Regulator Muffler Muffler Solenoid Valve Foot Switch...

Page 31: ...30 6 4 Wiring Diagram A MAIN WIRING DIAGRAM A 1 KS 72...

Page 32: ...31 A 2 KS 85...

Page 33: ...OAD LAMP OR RD BK 10P 5 5 8 UB 00004 CONTROL UNIT 7 6 MOTOR 1 B 1 6 FOOT SWITCH 2 4 3 1 TREADLE SWITCH 2 WH BK GL FAN2 1 3 GN ROLLER SPEED VR1 0 5mm 2C L 1 8M 0 5mm 10C L 1 8M OSC 220 110 0 M1 M1 M1 M...

Page 34: ...AIC DICA R34 R36 R35 R38 R33 R31 R32 R37 C19 C18 C17 R102 F101 L2 UB 90007 A C1 C17 F L1 BD1 TNR MC1 SW1 FUSE2 FUSE1 UB 20001 POWER TRANSISTOR ASSEMBLY SW3 T4 MDC C13 VL1 TR2 TR3 R24 R25 SOC 8 SOC1 7...

Page 35: ...34 1 2W 10W 1 2W 6 5 Circuit Diagram A MOTOR SPEED CONTROL CIRCUIT DIAGRAM A 1 KS 72 UPPER MOTOR WORKING ROLLER...

Page 36: ...MY2 TREADLE SW T2 A2 D1 D7 D2 D8 UB 00004 MY4 MOTRO 2 C3 C1 C2 R4 MY4 4 R5 C5 1 8 C4 C5 C4 R6 5 4 2 3 A6 C6 VR2 C8 MY2 1 FUSEI 0 5A D6 A10 R8 T1 R7 D1 R9 D2 A9 D5 D4 D3 IC 1 FOOT SW FAN AC 110V F F 7...

Page 37: ...SEI 0 5A R7 T1 CONTROLL PACK 2 8 7 6 5 4 3 2 1 MY4 3 R6 C6 A5 A6 VR2 MY4 4 R5 C5 R4 C4 C1 C3 C2 C5 C4 MOTRO 2 C0NTROLL PACK 1 8 7 6 5 4 3 2 1 MY4 2 C1 R1 C2 R2 MY2 2 MY4 MY2 T3 T2 C7 AC 110V TREADLE S...

Page 38: ...37 FUSE FUSE B GENERATOR CIRCUIT DIAGRAM KS 72 KS 85 KS 2010 KS 3010...

Page 39: ...38 PAPERS FEDING SYSTEM ULTRASONIC GENARATION SYSTEM CONTROL SYSTEM DYNAMIC DRIVING SYSTEM POWER SOURCE SUPPORTER MECHANISM Chapter 7 Description of Operation 7 1 Block Diagram of Machine System...

Page 40: ...em can be damaged B Inspection on ROLLER 1 The blade pattern on the ROLLER should be kept sharp and in good condition Poor quality worn or rusty rollers should not be used to avoid bad processing and...

Page 41: ...tterns on the roller thus reduce the machines life As long as the processing quality of the working material is good adjust the pressure to be as low as possible to increase the lifespan of the HORN a...

Page 42: ...tightly fasten D Plug the 10P control cable of the machine into the 10P control socket of the generator and tightly fasten E Plug the 2P output power cable of the machine into the 2P output socket of...

Page 43: ...n and Replace the Tape Strip Holder A Lift up the puller roller and working roller B Follow the Illustration to assembly or disassembly the different width tape strip holder guider and tapes STEP 1 ST...

Page 44: ...this time the working roller and horn are separated and the upper and lower puller roller are separated too D When the working roller is set well please individually put down the puller roller and th...

Page 45: ...long shaft innermost towards the inner side C Using 2 screws install the outer working roller bracket then tread down the left side foot switch again to lower down the roller bracket D Feed the workpi...

Page 46: ...hanged using the following procedures and drawings A Switch off power supply B Raise up the roller bracket then remove the roller C Remove the protecting cover from the tooling horn D Hold the booster...

Page 47: ...r it is paralleled to the table surface or not If it is not then adjust the six screws in the horn holder to the correct position Notes the level of the HORN has been adjusted properly before it leave...

Page 48: ...he workpiece and lower puller roller for running 3 Tread down the foot switch and check whether the ultrasonic vibrate or not There will be a sharp HISSING sound and the loading meter will indicate be...

Page 49: ...he foot switch which is located on the right side of the treadle At this stage only ultrasonic vibrate without the roller turning and only the position which is directly underneath will be sealed and...

Page 50: ...ordingly 3 Pressure Adjustment Pressure is very important when used in sealing and stamping It should match working speed and amplitude of horn Also the pressure of puller roller should be suitably ad...

Page 51: ...nto 4P socket The cylinder does not up down when foot switch L side actives z Check if Air source disconnected z Check if pressure is too low 0 5 Kg cm z Check if the speed adjusting controller of cyl...

Page 52: ...if the tooling horn cracked z Check if without any workpiece between the working roller and tooling horn z Tighten the tooling horn z Change a new horn z Put into the workpiece The result of welding a...

Page 53: ...heck the whether there is leakage in the pneumatic circuit 5 Inspect whether the screws on each part are loose or not if so fasten them 6 Check whether the tooling horn is worn out 7 Check whether the...

Page 54: ...Manufacturer King Ultrasonic Co Ltd No 8 Wugong 5th Rd Xinzhuang Dist New Taipei City 24890 Taiwan R O C Tel 886 2 22980299 Fax 886 2 22980399 2011 02 Rev A1...