background image

4

  ASSEMBLY

BASE

1.  Attach the four ball bearing caster wheels to the 

4 respective legs of the jack bases making sure 

to tighten the screw.

2.  Attach the bases (14) to the support tube parts 

(12) with screws (15), washers (5), spring 

washers (6) and nuts (7).

CYLINDER

1. Attach the long ram jack (2) to the support tube 

parts (12) with screws (8), washers (5), spring 

washers (6) and nuts (7).

2. Attach the saddle to the jack with screw (11).

16

9

14

10

15

7

14

5 6

12

12

7

6

5

8

2

2

11

All numbers in parenthesis () refer to the index number from the parts breakdown.(page 9)

Summary of Contents for KTI-63500A

Page 1: ... 63500A WARNING Cancer and Reproductive Harm www P65Warnings ca gov Capacity Minimum Lifting Range Maximum Lifting Range Saddle Forward Tilt Saddle Backward Tilt Base L x W Ram Travel 700 lbs 49 5 8 inch 68 3 4 inch 14 72 22 1 4 x 21 3 8 inch 19 1 8 inch ...

Page 2: ... Service and maintain the unit only with authorized or approved replacement parts negligence will make the jack unsafe for use and void the warranty Carefully inspect the unit on a regular basis and perform all maintenance as required Store these instructions in the handle of your jack Keep all decals on the unit clean and visible Inspect the jack carefully before each use Ensure the jack is not d...

Page 3: ...or adapters supplied by the manufacturer shall be used 9 Do not get under or allow anyone under the vehicle until it has been supported by jack stands 10 Center load on saddle prior to lifting 11 Use wheel chocks or other blocking device on opposing wheels before using jack 12 Never use on a lawn mower or lawn tractor 13 Do not use this jack for any use other than the manufacturer specified usage ...

Page 4: ...support tube parts 12 with screws 15 washers 5 spring washers 6 and nuts 7 CYLINDER 1 Attach the long ram jack 2 to the support tube parts 12 with screws 8 washers 5 spring washers 6 and nuts 7 2 Attach the saddle to the jack with screw 11 16 9 14 10 15 7 14 5 6 12 12 7 6 5 8 2 2 11 All numbers in parenthesis refer to the index number from the parts breakdown page 9 ...

Page 5: ...open position 3 Turn release valve R25 clockwise to the closed position R25 R25 4 Pump handle 6 until the ram reaches about half height continue to pump several times to remove trapped air in the ram ASSEMBLY T4 T5 T6 1 2 6 6 T7 T8 1 Mount the four angle brackets T4x4 to the saddle using screws T5x4 washers T6x8 spring washers T7x4 and nuts T8x4 Attach the hook guide 13 to the saddle with washer 5...

Page 6: ...n or cracked components are noted BEFORE USE All numbers in parenthesis refer to the index number page 9 from the parts breakdown RAISING THE JACK 1 Before use ensure the transmission weight and size does not exceed the capacity of the jack 2 Ensure the vehicle from which the gearbox is to be removed is correctly positioned 3 Check to ensure the handbrake is applied and raised to allow the transmi...

Page 7: ... the load in transit Keep all other people at a safe distance 4 DO NOT use on asphalt or any soft surface as jack may sink or tip causing damage to transmission or personal or injury harm may result 5 WARNING If jack tips or leans STOP WHAT YOUR ARE DOING MOVE QUICKLY TO A SAFE DISTANCE DO NOT TRY TO HOLD OR STEADY JACK to prevent personal injury and or property damage RE INSTALLING A GEARBOX 1 En...

Page 8: ...ipment using light penetrating oil lubricating spray Use a good lubricant on all moving parts For light duty use lubrication once a month For heavy and constant use lubrication recommended every week NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES Rust Prevention Check rams and pump plungers on the power unit assemblies daily for any signs of rust or corrosion Without a load lift the eq...

Page 9: ...9 PARTS BREAKDOWN ...

Page 10: ...el 2 13 KTP63500A 13 Spring pin Ø5x30mm 2 14 KTP63500A 14 Hook 1 15 KTP63500A 15 Hook pin 1 16 Washer M8 3 17 Nut M8 3 18 KTP63500A 18 Platform assembly 1 19 Hex bolt M10 30mm 8 20 KTP63500A 20 Sliding plate assembly 4 21 Hex bolt M8 30mm 1 22 Spring washer M8 1 23 Hex bolt M10 20mm 1 24 KTP63500A 24 Long ram jack 1 25 Handle socket 1 26 KTP63500A 26 Round wire snap ring Ø1 2x18mm 3 27 Connecting ...

Page 11: ...etween 40 F 105 F 4 C 41 C www ktoolinternational com Michigan If you have any question about the use of this product please contact K Tool International 1 Year Limited Warranty K Tool International Lifting Equipment is warranted to be free from defects in material and workmanship within one year from the date of original purchase This warranty is extended to the original retail purchaser only If ...

Reviews: