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Save these instructions. 

For your safety, read, understand, and follow the information provided with and on this jack.

The owner and operator of this equipment shall have an understanding of this jack and safe operating procedures before
attempting to use. The owner and operator shall be aware that use and repair of this product may require special skills
and knowledge. Instructions and safety information shall be conveyed in the operator's native language before use of
this jack is authorized. If any doubt exists as to the safe and proper use of this jack, remove from service immediately.

Inspect before each use.

 Do not use if broken, bent, cracked or damaged parts are noted. Any jack that appears

damaged in any way, or operates abnormally shall be removed from service immediately. If the jack has been or
suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately
discontinue use until jack has been checked by an KTI authorized service center. It is recommended that an annual
inspection be done by qualified personnel. Labels and Owner's Manuals are available from manufacturer (see Replacement
Parts section).

PRODUCT DESCRIPTION

KTI Transmission Jacks are designed to be used as an aid in the removal and installation of vehicle component parts
and assemblies, specifically transmissions. Model Nos. KTI-63503, KTI-63504 and KTI-63505 are for use under an
overhead lift or in a garage pit. The air actuated function is an added feature of Model No. KTI-63504. Model No. KTI-
63511 is for use under portable lift equipment, where vehicle must be supported by appropriately rated jack stands. With
Model KTI-63504, ensure that your air source can dedicate 7.8 CFM @ 90 - 175 PSI to each jack operated. To ensure
dependable, trouble free operation an air dryer and oiler is recommended.

Product appearance may differ slightly from this publication due to improvements in manufacturing, design
and materials. However, performance characteristics will not be adversely affected.

SPECIFICATIONS

Model

Capacity

Base Size ( L x W )

Min. Height

Max. Height

1000 Lbs

33-1/8" x 35-1/2"

37-7/8"

77-5/8"

1000 Lbs

34-1/8" x 36-1/8"

37-7/8"

77-5/8"

2000 Lbs

39-3/8" x 19-1/8"

7-7/8"

33-1/2"

KTI-63503

KTI-63504

KTI-63511

48-5/8"

KTI-63505

2000 Lbs

  

    42-1/8" x 39-1/2"

77-3/8"

Summary of Contents for KTI-63503

Page 1: ...503 M0 rev 08 06 Transmission Jacks K Tool International 31111 Wixom Rd Wixom MI 48393 E mail sales ktool com 248 669 5000 Operating Instructions Parts Manual Model KTI 63505 Model KTI 63511 Model KTI 63504 Model Number KTI 63503 KTI 63504 KTI 63505 KTI 63511 Air Manual ...

Page 2: ...AGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITYAND FITNESS FORAPARTICULAR PURPOSE SHALLBE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUNDAS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIFICATION ALT...

Page 3: ...ection be done byqualified personnel Labels andOwner s Manuals are available from manufacturer see Replacement Parts section PRODUCT DESCRIPTION KTI Transmission Jacks are designed to be used as an aid in the removal and installation of vehicle component parts and assemblies specifically transmissions Model Nos KTI 63503 KTI 63504 and KTI 63505 are for use under an overhead lift or in a garage pit...

Page 4: ...e procedure to the other base frame Use torque wrench to tighten to 30 lb ft Do not overtighten 3 Attach the brackets to reservoir then attach one end of the suppor bar to base half and the other end to the bracket Secure with bolts and nuts provided Repeat for all other three support bars 4 Slice the position handle to reservoir from top then secure with bolts and nuts provided 5 Position the sad...

Page 5: ...ng air nipple ensure that thread sealing compound enter the air supply inlet orifice Application of thread tape is acceptable but ensure that it is not applied beyond the first machine thread Study understand and follow all printed materials provided with on this product before use Do not exceed rated capacity Use only on hard level surfaces capable of supporting rated capacity loads Use of this j...

Page 6: ... filler plug hole Reinstall oil filler plug Lubrication 1 Aperiodic coating of light lubricating oil to pivot points axles and hinges will help to prevent rust and assure that wheels casters and pump assemblies move freely 2 When used on a daily basis air pump models should be internally lubricated before each use Use only good quality air tool lubricant If no inline oiler is used pour a teaspoon ...

Page 7: ...equate Model KTI63504 only Hydraulic unit malfunction Overload condition Hydraulic unit malfunction Reservoir overfilled Linkage binding Fluid level low Fluid level low Ensure adequate air supply Model KTI63504 ony Contact KTI Tech Service Remedy overload condition Contact KTI Tech Service Drain fluid to proper level Clean and lubricate moving parts Ensure proper fluid level Ensure proper fluid le...

Page 8: ...36 3 5001 106 Caster w Brake 2 7 G36 3 2300 101 Tilt Screw Assembly 1 8 G36 3 2301 103 Tilt Screw Assembly 1 9 G36 3 0513 108 Accessory Kit 2 10 G36 4 4200 10308 Saddle Assembly chain not included 1 11 G36 3 0511 104 Bolt Set 1 12 G36 3 3301 108 Base Half 2 13 G36 3 2100 103 Handle Assemlby 1 G36 3 9902 104 Repair Kit for Hydraulic Unit Replacement parts for Model KTI 63503 8 Figure 4 Replacement ...

Page 9: ...edal 2 5 G36 3 5000 104 Caster w o Brake 2 6 G36 3 5001 106 Caster w Brake 2 7 G36 3 2300 101 Tilt Screw Assembly 1 8 G36 3 2301 103 Tilt Screw Assembly 1 9 G36 3 0513 108 Accessory Kit 2 10 G36 4 4200 10308 Saddle Assembly chain not included 1 11 G36 3 0511 104 Bolt Set 1 12 G36 3 3301 108 Base Half 2 13 G36 3 2100 103 Handle Assembly 1 14 A24 6 8101 107 Male Coupler 1 15 G36 4 2000 105 Air Motor...

Page 10: ...G37 3 3300 103 Base Half 2 8 651 1 0127 100 Bolt 4 9 G37 4 5200 105 Caster w o Brake 2 10 G37 4 5201 107 Caster w Brake 2 11 G36 3 2300 101 Tilt Screw Assembly 1 12 G36 3 2301 103 Tilt Screw Assembly 1 13 G37 3 4200 104 Saddle Plate 1 14 G52 4 4102 101 Chain Hook 2 15 G37 3 2903 209 Saddle Support Bar 4 16 G37 3 2902 207 Saddle Adjustable Bracket 2 17 G37 3 2901 205 Saddle Support Seat 1 G37 3 990...

Page 11: ...105 Tilt Screw 1 7 G52 6 4401 103 Tilt Screw 1 8 G52 6 1709 106 Tilt Knob 2 9 G52 3 4300 109 Saddle Holder 1 10 G52 4 5200 106 Caster Assembly 4 11 G52 3 9903 104 Handle 1 12 G52 6 1701 100 Release Valve 1 13 G34 6 1709 104 Release Valve Knob 1 14 G52 6 3004 108 Position Handle 1 15 653 1 0127 409 Hex Bolt 6 16 653 1 0159 008 Hex Bolt 1 G52 3 9901 100 Repair Kit for Hydraulic Unit 1 2 4 3 13 7 6 1...

Page 12: ...K Tool International 31111 Wixom Rd Wixom MI 48393 E mail sales ktool com 248 669 5000 ...

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