Kaba Mas DKX-10, Installation Instructions Manual

Page 1: ...Kaba Mas LLC DKX Series Type III Installation Instructions June 16 2020 550 1026 REV B June 2020 ...

Page 2: ...Required Tools 7 PARTS CHECKLIST 8 dormakaba PowerPlex P2000 8 Dorma F9300 Fire Rated Exit Device 9 Covers and Other Parts 10 Reference 10 CDX 10 High Security Lock 11 Kit Contents 12 INSTALLATION Phase One 13 dormakaba PowerPlex P2000 13 Install Optional K I L or BEST Removable Core Override and Outside Lever 15 For BEST Removable Core 16 For Optional K I L Key 17 Test the Operation of the Outsid...

Page 3: ...curity Lock Installation 27 Cut the Tubes 28 DKX 10 DKX 19 High Security Lock Installation Continued 28 Install the Dial Ring 29 Install the Cables 29 Install Generator Cable and Cable Guides 30 Install the Dial Ring Cover 30 Cut and Install the Spindle 30 Install the Dial Hub and Dial 31 Interface Hardware 32 Cable Assembly 32 Install Knob Lever Assembly 32 Install Lock Cable Assembly 33 Install ...

Page 4: ...to ensure the door and frame fit and operate correctly 2 The installer should ensure that the door meets all building fire and security code requirements prior to installing the DKX 10 Type III 3 Kaba Mas recommends the installer of the DKX 10 is properly trained on the Kaba Mas DKX 10 Type III Pedestrian Door Lock Contact Kaba Mas at 859 479 1329 for DKX 10 Certification Training and training dat...

Page 5: ...ock 2 The Dorma F9F 3 hour Fire Rated Exit Device 3 A modified Kaba Mas CDX 10 High Security Pedestrian Door Lock Installation of the DKX 10 Type III consists of four 4 steps 1 Installation of the dormakaba PowerPlex P2000 Exit Device Trim 2 Installation of a Dorma F9300 Fire Rated Exit Device 3 Installation of a modified CDX 10 High Security Lock 4 Installation and adjustment of linkage 4 5 ...

Page 6: ...NDING Determine whether the door is left hand LH right hand RH left hand reverse LHR or right hand reverse RHR by referring to Figure 1 OUTSIDE Left hand Right hand Left hand Reverse Right hand Reverse Figure 1 OUTSIDE 6 ...

Page 7: ...stallation Level 2 Phillips Head Stubby Screwdriver 3 Phillips Screwdriver Center Punch 1 Hole Saw 3 8 Box End Wrench Hacksaw File 6 Scale Tape Measure Electric Drill Motor Drill Bit Set Rubber Mallet Vise Hex Key Set Small Pick Ruler Torque Wrench 7 ...

Page 8: ... Outside Housing C Gasket when required D Spindle s E Inside Adaptor Plate F Mounting Screws 12 24 1 8 Hex 3 G Flat Washer OD 2 or 4 H Pan Head Screws 10 24 4 I Chassis J Inside Chassis Cover K Cylinder Plug L Cylinder M Cylinder Cap N Outside Lever Handle E Figure 2 8 ...

Page 9: ...ce Parts R H P M S Round Head Phillips Machine Screw R H P T S Round Head Partial Thread Screw R H P M S Round Head Phillips Machine Screw F H P M S Flat Head Phillips Machine Screw F H P T S Flat Head Partial Thread Screw Figure 3 4 9 ...

Page 10: ...5029 RHR Long Cable Assembly 115036 Hex Nut Brass 115123 Lock Cover Bracket 515034 Reference Lever Knob Cam 515027 LHR Short Lubricant 9810004 not shown Rod Connector and Cable Assembly 514033 RHR Long Retainer Clip 515041 Cable Connector Rod End 515040 LHR Short Cable Connector Rod End 515029 RHR Long Brass Hex Nut Brass 115123 Cable Assembly 116036 Cable Connector Rod End 515027 RHR Short Figure...

Page 11: ... Security Lock 1 Mounting Plates 2 DKX 10 Lock Body and Baseplate 3 Spindle 4 Dial Assembly 5 Installation Instructions 6 Installation Kit 7 Backing Plate 8 Hub 9 Screw Kit 10 2 Strike 11 Escutcheon Plate Figure 5 11 ...

Page 12: ...sing 9 Lubricant 10 Dial Hub Locating Gauge 11 Spindle 6 32 Screw 12 Dial Ring to Exterior Mounting Plate Mounting Screws Pan Head 8 32 x 5 16 2 13 Hex Key 14 CDX 10 Stabilizing Screws Pan Head 10 x 1 25 Type AB 2 15 CDX 10 Exterior Mounting Plate Attaching Screws Pan Head 10 32 x 1 25 4 For thicker doors you may need to use longer 10 32 pan head screws Figure 6 12 ...

Page 13: ...secure the template to the door Mark the position of the holes on the door Remove template D Using a 3 16 drill bit drill the pilot holes to the appropriate depth as indicated on the template E Enlarge the pilot holes to the size that is indicated on the template Note It is recommended that you drill from both sides of the door to eliminate the possibility of splintering Note Drill the holes in th...

Page 14: ...e If more force is required to engage the handle use a rubber mallet Test the setting of the handle by pulling on it B Use the 5 32 hex key tighten the set screw while pushing the lever against the plastic washer to remove the lever play C The lever is reversible If the handing is incorrect insert a small pick or flat screwdriver in the hole in the hub as shown Gently pry back the spring clip insi...

Page 15: ...elow with The small indents i on the cross of the override shaft m in line horizontally The plastic washer c on the drive tube The lever catch f in the out position Cylinder j and 2 keys n included in the hardware bag Shaft override tool o included in the hardware bag A Push in the lever catch f firmly B Insert the cylinder j into the lever handle h Figure 10 15 ...

Page 16: ... 6 pin interchangeable core or insert 7 pin BEST adapter thinner into 7 pin interchangeable core Insert the adapter until it makes contact with the removable core B Use the control key and assemble the removable core with its adapter into the lever Remove control key C Insert the change key into the removable core Figure 11 16 ...

Page 17: ...n If the lever catch f is stuck the override shaft is in the wrong position The two small indents on the cross of the override shaft must be vertically aligned E Press the lever firmly against the housing while turning the key counterclockwise This applies to both right handed and left handed locks until it is in the horizontal position Caution The position of the key is very important If the leve...

Page 18: ...he hole under the lever handle to push the lever catch in f Remove key If it is still stuck turn the key clockwise until it stops to the horizontal position and push the lever catch in again with the small screwdriver Remove key Right Handed lock Left handed lock Troubleshooting Right handed Lock Turn the lever handle clockwise without forcing it If it stops at approximately 15º it was not assembl...

Page 19: ...ght and left handed locks C Let go of the key and again turn the lever handle h clockwise for right handed locks or counterclockwise for left handed locks Now the inside drive hub b should rotate in the same direction as the lever handle when it is turned Test the Movement of the Lever without the key in cylinder Important The key override itself does not retract the latch or deadbolt Do not use t...

Page 20: ...cap from the outside lever h C Insert key n D Turn the key clockwise until it stops E Release key n F Use a small flat screwdriver to push in the lever catch through the small hole underneath the outside lever G Pull the outside lever h off of the lock housing Be careful not to lose the cylinder plug k If it is difficult to pull the lever slightly tighten or loosen the set screw H Replace the old ...

Page 21: ...instructions on pages 17 18 Remove and Reassemble the Outside Lever A Loosen the set screw to free the lever lever just 1 4 to 1 2 turn B Insert the change key in the cylinder C Turn the key clockwise until it stops for both right and left hand locks D Release the key E Use a small flat screwdriver to push in the lever catch through the small hole underneath the outside lever F Pull the outside le...

Page 22: ...ination D Enter the factory set combination 1 2 3 4 5 6 7 8 You should see a green light and hear a high pitched tone as you push each button When the lock opens you will briefly hear the sound of an electronic motor E Rotate outside lever and hold Ensure that the latch is fully retracted and flush with the latch faceplate F Release the outside lever The latch should be fully extended When the loc...

Page 23: ...l it locks at the correct position for the exit device The spindle can be removed by pulling on it and re inserted if oriented incorrectly D Place the outside housing B on the door for exterior use use the gasket C if required E Attach adaptor plate E to the lock B using flat head screws F 12 24nc F Attach the exit device chassis G to the adaptor plate E 4 screws H G Make sure the lock and the exi...

Page 24: ...rim and stop height prior to making any cuts If cutting is required follow instructions below Fits 36 door opening without cutting Warning If door is cut to 34 or less covers may interfere with strike Additional adjustments may be required for desired adequate clearance Standard B panic bar and rail 30 Panic bar and rail assembly Figure 3 Figure 4 24 ...

Page 25: ...door and rear of rail F Assure panic bar is level G Mark 2 holes and drill H Secure with proper fasteners Install End Cap A Attach end cap with 2 screws General Maintenance Notes The dormakaba DKX Series Exit Devices are designed to give years of trouble free service however depending on installation location climate conditions etc routine maintenance is recommended in all latch bolt locations The...

Page 26: ... away from the face of the door while flat against the strike mounting surface See Figure 1 centered on the horizontal centerline The Qty 2 Shims 515064 can be used for the 12 spacing they are each 060 thick two is 12 C Mark lines and or scribe the centers of the two slotted hole locations mid slot D Now punch this center in preparation for drilling E Drill and tap the two slotted hole locations f...

Page 27: ...inst the back of the DKX Series lock case assembly B Feed the cables and outer tube through the 0 5 hole in the door while positioning the DKX 10 backing plate and cover bracket 515034 oriented correctly as shown in above illustration against the door C Insert and slightly tighten two of the 10 32 machine screws 115052 top and bottom diagonal to attach the CDX 10 backing plate and cover bracket 51...

Page 28: ...andle fully onto the neck This will reduce the tendency of the handle to turn on the saw frame when sawing Note This saw is intended only for cutting the tubes A standard hacksaw should be used to cut the spindle Warning The end of the outer tube that is to be discarded must be from the plain un flared end of the tube The end of the inner tube that is to be discarded must also be from the plain un...

Page 29: ...ugh the notch in the tube retainer C Feed the cables through the tube retainer on the dial ring assembly and place the dial ring assembly over the end of the tubes Make sure the tubes are seated in the tube retainer on the dial ring assembly D Attach the dial ring to the door with the dial ring mounting screws and tighten to the specified torque Install the Cables A Open the ZIF Zero Insertion For...

Page 30: ...al cable guides may be necessary to ensure the cables are sufficiently restrained Install additional guides as needed and route the LCD and generator cables through them to ensure that the cables do not get routed through the KEEP CLEAR area over the Zebra connector or near where the geared end of the dial hub will project through the dial ring cover Cable Guide Locators Dial Ring Cover Install th...

Page 31: ...n the dial retaining clip When it is fully seated you should hear the dial retaining ring snap into the groove Note The dial should not be able to be pulled away from the dial hub assembly The dial clutch should provide a slip torque of 7 to 25 inch pounds J Check the operation of the lock by verifying the following Ensure that the dial turns freely without scraping or binding Ensure that all scre...

Page 32: ...Install the knob lever assembly once the lock assembly and the cover bracket 515034 are successfully installed B Align the Double D hole in the knob lever 515027 with the Double D protrusion on the knob assembly 116035 and push the lever knob 515027 onto the knob assembly 116035 C Align the screw hole in the manual knob 515043 with the hole in the knob lever 515027 and hold into slotted position D...

Page 33: ...opening the DKX 10 or DKX 19 high security lock B Attach this subassembly to the cam lever 515027 with the retaining clip 515041 C Refer to Figure 23 or Figure 24 depending on the handing of the installation D Use lubricant 9810004 to adequately grease all moving parts on both RHR and LHR cable cam and levers A generous application of grease is recommended Figure 23 RHR Application Shown Figure 23...

Page 34: ...nto the turnbuckle on the lock cable assembly until approximately half of the threaded plug is inside the turnbuckle B DO NOT tighten the brass nut on the threaded plug at this time Adjust Cable Length The effective cable length may be changed by turning the brass threaded plug into and out of the turnbuckle The cable length must be adjusted so that as the panic bar of the Rim Exit Device is depre...

Page 35: ...ing the jamb E Assure no load on the CDX 10 bolt from the strike There should be no touching of the bolt against the strike mark and transfer punch the remaining 3 screw locations for the CDX 10 strike F Install the remaining 3 screws Ensure proper and correct function location of both lock systems G Ensure proper function of all lock systems before continuation of cover installation Covers Figure...

Page 36: ...the cover away from the door edge C Secure the lock cover to the lock cover mounting brackets using four 4 8 32 x 5 16 PHMS 105034 screws See Figure 30 Install Manual O R Knob Label Upon completion of the CDX 10 Lock and Exit Device installation locate 515045 nameplate label Remove paper backing orient correctly locate concentrically while applying pressure to adhere the label to the knob CDX 10 C...

Page 37: ...NOTES ...

Page 38: ...NOTES ...