Kaba Mas DKX-10, Installation Manual

Page 1: ...Installation Guide Kaba Mas DKX 10 Type II Preliminary 04 03 19 ...

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Page 3: ...bines through linkage a Best 9K cylindrical lockset and a Kaba Mas CDX 10 base plate If the system is ordered with a Kaba Mas X 10 the X 10 is mounted to the baseplate If the system is ordered with an S G combination lock the S G lock is mounted to the CDX 10 baseplate The procedure to mount the DKX unit to the door is the same whether the combination lock is an X 10 or an S G 2740B lock The proce...

Page 4: ...r Assembly Install Lock Cable Assembly Connect Cable Assembly Adjust Cable Length Install Chassis Cover Install Lock Cover Install Manual O R Knob Label Cover Install Maintenance Appendix A Electrified Cylindrical Lock Wiring Instructions Table of Contents Introduction Installation Overview Door Handing Templates DKX Series Lock Mounting Best Cylindrical Lockset Mounting Parts Check Packaging Box ...

Page 5: ... Before beginning installation be certain to have the following tools readily available Measuring tape Level and straight edge Combination square Tape Hammer Center punch Electric hand drill 1 8 drill bit 1 4 drill bit 9 32 drill bit 5 16 drill bit 3 8 drill bit 1 2 drill bit 16 21 and 25 and 7 16 drill bits 2 1 8 hole saw with 1 4 pilot 1 hole saw with 1 4 pilot Long nose pliers Pliers Adjustable...

Page 6: ...assist in laying out the hole locations for the DKX 10 lock assembly This template is positioned on the inside of the door as described in the DKX 10 Lock Assembly Template section Best 9K Cylindrical Lockset Mounting A template is included to assist laying out the hole locations for the Best 9K cylindrical lockset For LH RH LH sound sealed and RH sound sealed doors a 2 backset template is provide...

Page 7: ...Box Contents 1 Best 9K Cylindrical Lockset o0 1 Exterior handle prepped for SFIC o0 1 Chassis with rose liner o0 1 Interior handle o0 1 Latch bolt o0 1 Strike plate o0 1 Fasteners kit 0 0 2 Through bolts 0 0 2 Strike plate mounting screws 514052 514053 2 Mounting Plate Assembly o0 1 Mounting plate 514052 o0 1 Slide plate assembly 514053 515087 515034 515088 514054 514049 515078 3 Covers Misc Parts...

Page 8: ...5 Type AB 6 6 Dial ring attaching locknuts 8 32 2 Packaged with and used with exterior mounting plate 7 Rubber vise clamp 8 Lubricant 9 Gauge dial hub locating 10 Zebra Connector and Retainer 11 Cable Tie Clips 3 12 Dial ring to door mounting screws pan head 8 32 X 1 0 Type AB 2 13 Cover Lock Pin and Clip 14 Stone deburring 15 Hex key 5 DKX 19 Contents or Parts Lock Parts for Installation 1 Mounti...

Page 9: ...to the Best 9K cylindrical lockset horizontal reference centerline is 38 and may be varied to meet application requirements However in no case should this distance be greater than 48 due to National Fire Protection Association code requirements Figure 2 is a reference for the two drill templates referenced in this instruction guide It is recommended that the installer scribe two horizontal centerl...

Page 10: ... Make sure the front edge of the jig is parallel with the door edge as shown 2 Drill two 5 16 diameter holes halfway into the door 3 Turn the boring jig over and repeat steps one and two from the opposite side of the door NOTE Optional Boring Ficture 4 Adjust lockset to door thickness 0 Pull the rose locking pin and rotate the outside rose liner in or out until the proper door thickness groove on ...

Page 11: ...escribed in Step 4 Door face inside Sliding Plate 515077 Guide Plate 515076 Hub Face 8 Assemble and install core 1 2 7 pin core Throw member HJ throw member H throw member Spacer Control key in core For 6 pin core users only Slide the spacer supplied with your 6 pin cores over the 7 pin throw member For H or HJ functions only Install the proper throw member as shown above NOTE If you have ordered ...

Page 12: ... the center marks onto the door 3 Drill all holes according to the diameters listed on the template 5 High Security Pedestrian Door Lock Installation DKX 10 NOTE Prior to continuing Deburr and clean all holes and debree WARNING The electronics in the X 10 are susceptible to damage from Electro Static Discharge ESD Ensure proper grounding 1 Place the 3 5 x 5 x 1 8 backing plate against the back of ...

Page 13: ... cutting 4 Assemble the saw blade and wooden saw handle provided To assemble the saw grip the saw frame in a vise just below the neck Drive the handle fully onto the neck This will reduce the tendency of the handle to turn on the saw frame when sawing NOTE This saw is intended only for cutting the tubes A standard hacksaw should be used to cut the spindle 5 Insert the tube to be cut into the rubbe...

Page 14: ...ack of the lock case assembly Be careful to keep the cables pulled taut while seating the tube to avoid pinching damage to them ALTERNATE METHOD Depending on the width of the door it may be easier to insert the non flared end of the outer tube through the spindle hole from the inside of the door and feed the cables through the tube and then seat the flared end of the tube on the tube retainer Figu...

Page 15: ... they were not cut to the proper length Correct the problem before proceeding 2 If necessary rotate the tube retainer in the dial ring so that the cables come through the notch in the tube retainer 3 Feed the cables through the tube retainer on the dial ring assembly and place the dial ring assembly over the end of the tubes Make sure the tubes are seated in the tube retainer on the dial ring asse...

Page 16: ...piece of the seal cover LCD and ZIF connectors 10 Installation of Generator Cable and Cable Guides 1 Place the generator cable into the dial ring housing recess containing a post used for positioning the cable The hole in the cable must be positioned over the post on the dial ring and the five gold tabs must be exposed 2 The Zebra connector and Zebra connector housing are assembled at the factory ...

Page 17: ...ng slots in the dial ring 2 Carefully slide the dial ring cover into the dial ring 3 Hold the dial ring cover in place and tighten the two dial ring cover mounting screws to the specified torque 12 Cutting and Installing the Spindle 1 Ensure that the lock bolt is extended and remove the cam from the lock case 2 Slide the dial hub onto the spindle turning the hub slightly to align the generator dri...

Page 18: ... the dial and also to the inner surface of the 5 sided formed clutch spring within the dial NOTE Ensure that the retaining ring gap is aligned with the setscrews and that an equal amount of the retaining ring 8 Ensure that the 5 sided flat spring is fully recessed in the dial with the spring gap aligned with the internal key of the dial 9 Carefully align the dial assembly so that the 5 sided forme...

Page 19: ...ion on the Knob Assembly 116035 and push the Lever Knob 515027 RH and RHR only onto the Knob Assembly 116035 3 Align the Screw Hole in the Manual Knob 515043 with the hole in the Knob Lever 515027 RH and RHR only and hold into slotted position 4 Place the provided Screw 515044 through the Hole in the Manual Knob 515043 and screw the full Assembly into position Tighten to a minimum of 15 in lbs NOT...

Page 20: ... aligning the gears the timing mark on the Lever Arm Gear 515105 should be between the two timing marks represented by two indents on the side of the Knob Cam Gear 515104 when the deadbolt is in the extended position as shown in Figure 8 Ensure that the meshing gear teeth have been properly greased Figure 7 Right Hand and Right Hand Reverse 515034 Bracket Lock Cover Universal 515041 Retainer Clip ...

Page 21: ... clevis pin 515095 3 DO NOT tighten the brass nut on the threaded plug at this time 515094 Clip E Retaining Ring 116036 Cable Assembly 515095 Pin Clevis 515091 Lever Arm Clevis Pin Attachment 515094 Clip E Retaining Clip 515091 Lever Arm 116036 Cable Assembly 515095 Pin Clevis Clevis Pin Attachment Side View Adjust Cable Length The effective cable length may be changed by turning the brass threade...

Page 22: ...y retracted and latched back With the door open turn the lever set until the DKX Series deadbolt retracts and latches back Depress the DKX Series bolt reset latch to allow the DKX Series deadbolt to extend Check to see if the pulley restores clockwise sufficiently to prevent the DKX Series deadbolt from being pushed back A thin blade screwdriver may be inserted between the end of the bolt and the ...

Page 23: ... and push flush against the door 3 Secure the chassis cover to the mounting plate using the four 4 6 32 x PHMS 205586 screws 4 Reattach interior handle ensuring engagement with the collar torque transfer 515079 17 Install Lock Cover 1 Locate the lock cover 515087 for RH RHR doors or 515088 for LH LHR doors 2 Position the lock cover over the lock cover mounting bracket Locate the cover flush to the...

Page 24: ...RHR LH LHR 515087 Cover DKX Inswing RH RHR 515088 Cover DKX Inswing LH LHR 515045 DKX Series Nameplate 515045 DKX Series Nameplate Cover Install Maintenance The DKX lock systems are designed to provide years of trouble free service However depending on installation environment climate conditions and alike routine maintenance is recommended in all latch bolt locations The device should be cleaned p...

Page 25: ...lectrified cylindrical chassis 9KW shown with RQE Run wires through the door or mount wires to the door surface with wire molding To find the correct wire guage for wire runs see Figure A2 on the next page TCM Temperature Control Module Insert TCM into the 1 dia extension 1 dia x 3 deep hole 8WDTL Door transfer loop Figure A1 Wiring diagram for 8KW and 9KW electrified locks 9KW with RQE shown Unit...

Page 26: ...he bottom of the chart 3 Locate the intersection of current and footage The line above or to the right of the intersections shows what minimum gauge wire you need Example p Lock current 0 18 amp maximum p Total wire run 1000 feet Wire guage needed 20 AWG two conductor cable Note For 12 volt locks double the maximum lock current then use that value on the left side of the chart Installation hints 1...

Page 27: ...tion to the auxiliary system and route any excess wires into the holes shown above to avoid pinching wires 3 At this point the sliding plate assembly 514053 should be installed as described in Section 3 4 The switch wires should be routed away from the latch bolt in such a way that they do not interfere with the return spring in the plate assembly 5 Bias the switch so that when the latch bolt is i...

Page 28: ...30 Document Number 548 0418 Rev AX 02 2019 Kaba Mas Installation Guide DKX 10 Type II NOTES ...

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Page 32: ...Kaba Mas LLC 1051 Newtown Pike Ste 150 Lexington KY 40511 T 859 479 1329 F 859 303 8993 Document Number 548 0418 Rev AX 02_19 ...