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Symbol Definitions

WARNINGS

 - Hazards or unsafe practices which could result in personal injury or product or 

property damage.

NOTES

 - contain important information and useful tips on the operation of your equipment.

Basic Tools and Materials Required

•  Four new high quality (Energizer

®

, Duracell

®

, etc.) AA lithium batteries

•  Pop rivet gun
•  Electric hand drill
•  8mm (5/16"), 10mm (3/8") and 16mm (5/8") drill bit
•  Appropriate sized drill bit for drilling rivet head on handle (if rivet IS NOT stainless steel)
•  Hand held power grinder (if rivet IS stainless steel)
•  Tape
•  Center punch
•  Adjustable open end wrench or 10mm and 13mm (11mm is also needed on roll-up door 

installations) sockets/box wrenches

•  Level
•  Hacksaw
•  Hammer
•  Phillips screwdriver
•  Tape measure/Ruler
•  2mm Allen Wrench (input unit back cover)

Before Drilling

  Before drilling any holes ensure that:

•  You are wearing suitable eye protection.
•  Adequate protection is fitted around the surrounding area to protect such things as cables,  

water/air pipes, etc., from damage.

Before starting any work, determine the position the G-152 is to be located, bearing in mind 

the following points:

•  Ensure there is no obstruction on the inside of the door.
•  Ensure the vehicle is parked on flat, level ground when installing this lock.
•  Please remember you are installing a high quality, precision lock to a door which, even when 

new, will have a fair amount of free play in its operation. This free play will only increase 

with wear as the vehicle is used; therefore, great care must be taken during installation.

Input Unit Preparation

Remove the back of the Input Unit (4 screws) with a 2mm Allen Wrench. Place four new high quality 

AA lithium batteries in the battery retainers. Reattach the back plate, ensuring that the wires are 

not pinched. Once the batteries are properly installed, red LED light will flash. Connect the cable 

to the lock body. Perform the Operational Check (p.7). Disconnect the cable.

WARNING

!

WARNING

!

Summary of Contents for Gitcon G-152

Page 1: ... and washers 5 Input Unit 6 Handle 6a Roll Up or 6b Swing 7 Handle Mounting Hardware Not shown in photo 8 Back Plate 8a Vertical or 8b Horizontal 9 Cable Routing Plate 9a Vertical or 9b Horizontal 10 Test card not shown Document Number 607 106 Rev B 4 08 Fig 1 Lock Body Input Unit Parts Fig 2 Vertical and Horizontal Plates Fig 3 Roll Up Handle Swing Handle 1 2 3 4 5 8a 9a 9b 8b 6a 6b ...

Page 2: ... protection Adequate protection is fitted around the surrounding area to protect such things as cables water air pipes etc from damage Before starting any work determine the position the G 152 is to be located bearing in mind the following points Ensure there is no obstruction on the inside of the door Ensure the vehicle is parked on flat level ground when installing this lock Please remember you ...

Page 3: ...oor Once the head has been ground or drilled off knock the remains of the rivet out using an appropriate sized punch Remove the handle from the door See Figure 4 Note Roll up doors will have multiple rivets that need to be removed See Figure 5 Remove Handle Retainer or Keeper Assembly 1 Drill grind the bolts out of the handle retainer assembly for swing door or the handle keeper for roll up door S...

Page 4: ...o drive the bolts into the mounting plate 6 Mount handle assembly to door and secure from the inside with washer lock washer nuts provided Note If necessary use a hacksaw to remove excess bolt length and grind any resulting sharp edges Prep Door for Lock Body 1 Using the new handle close the door s fully ensuring correct shutting for closed position 2 Align template relative to the locking pin on ...

Page 5: ...8 drill bit 6 Drill the four mounting holes for the input unit using a 10mm 3 8 drill bit Install Lock Body Input Unit Note For Roll Up Door applications using a Todco or Whiting General Purpose handle use the longer 8mm mounting bolts supplied for the bottom two holes of the lock body and use the longer 6mm mounting bolts supplied for the bottom two holes of the input unit 1 Start to attach the t...

Page 6: ...s out from the inside of the door a small amount in order to thread them into the input unit 10 Tape the cable in place in the routing channel so that it does not get pinched when the back plate is attached 11 Attach the back plate over the cable routing plate with the four remaining bolts ensuring the cable does not get pinched The cable must stay in the channel of the cable routing plate See Fig...

Page 7: ...lace batteries complete the following steps 1 Remove the input unit from the door 4 mounting bolts and disconnect cable 2 Remove the back plate of the input unit 4 screws and the four AA batteries in the battery retainer Replace the batteries with four new high qualityAAlithium batteries Once the batteries are properly installed the low battery indicator light will flash 3 Reattach the back plate ...

Page 8: ...ecure Open and close lock assembly to assure all components are properly aligned and in good operating condition Inspect physical condition of handle mounted Weather Guard and replace if needed Keep Lock Body locking jaws clean and remove any debris Apply a Dry Film Lubricant to the Lock Body locking jaws Replace Input Unit batteries at least once a year See page 7 Battery Maintenance Winter Condi...

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