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4

Install Handle

Swing Door

1.  Attach the G-152 handle to the hub where the old handle was removed, using the pin included in 

the kit. Insert the pin from the front side of the locking bar.

2.  Gain access to the rear of the pin. Insert washer and rivet included in the kit. Secure the rivet in 

position using the pop rivet gun.

Note: 

If installing on a door with double vertical locking bars, install on the locking bar closest 

to the hinges.

Roll-Up Door

1.  With the door closed, align the door handle assembly "J" hook with the center pin/plate of the latch 

box. Operate handle (open/close) to ensure correct position within the latch box.

2.  Ensure the handle is level. Use the flat end of the handle. (See figure 8.)

3.  Using the handle assembly mounting bracket as a template, mark (center punch) the location of 

the mounting holes.

4.  Drill the handle assembly mounting holes using an 8mm (5/16") drill bit.

5.  Insert and seat carriage bolts into supplied handle assembly. Seat carriage bolts by using a hammer 

to drive the bolts into the mounting plate.

6.  Mount  handle  assembly  to  door  and  secure  from  the  inside  with  washer/lock  washer/nuts 

provided.

Note: 

If necessary, use a hacksaw to remove 

excess  bolt  length  and  grind  any 

resulting sharp edges.

Prep Door for Lock Body

1.  Using the new handle, close the door(s) fully, 

ensuring correct shutting for closed position.

2.  Align template relative to the locking pin on 

the handle. (See Figure 8.)

3.  Use tape to secure the template to the door.

4.  Place  the  lock  body  over  the  coordinating 

location on the template and rotate the handle 

to ensure that it clears the lock body. If not, readjust the template.

Note: 

If the handle becomes locked in position, connect the cable from the input unit to the lock 

body and perform the Operational Check (p.7) to unlock and lift the handle.

5.  Center punch all four mounting holes and cable routing hole.

6.  Remove the template.
8.  Drill the four outside lock case mounting holes using a 10mm (3/8") drill bit.
9.  Drill the cable routing hole using a 16mm (5/8") drill bit.

Note: 

Ensure that the drill is kept straight when drilling the holes.

Fig. 8 - Align Template to Handle

Flat on Handle

Locking PIN

Electronic

Lock Only

Cable

Routing Hole 

Summary of Contents for Gitcon G-152

Page 1: ... and washers 5 Input Unit 6 Handle 6a Roll Up or 6b Swing 7 Handle Mounting Hardware Not shown in photo 8 Back Plate 8a Vertical or 8b Horizontal 9 Cable Routing Plate 9a Vertical or 9b Horizontal 10 Test card not shown Document Number 607 106 Rev B 4 08 Fig 1 Lock Body Input Unit Parts Fig 2 Vertical and Horizontal Plates Fig 3 Roll Up Handle Swing Handle 1 2 3 4 5 8a 9a 9b 8b 6a 6b ...

Page 2: ... protection Adequate protection is fitted around the surrounding area to protect such things as cables water air pipes etc from damage Before starting any work determine the position the G 152 is to be located bearing in mind the following points Ensure there is no obstruction on the inside of the door Ensure the vehicle is parked on flat level ground when installing this lock Please remember you ...

Page 3: ...oor Once the head has been ground or drilled off knock the remains of the rivet out using an appropriate sized punch Remove the handle from the door See Figure 4 Note Roll up doors will have multiple rivets that need to be removed See Figure 5 Remove Handle Retainer or Keeper Assembly 1 Drill grind the bolts out of the handle retainer assembly for swing door or the handle keeper for roll up door S...

Page 4: ...o drive the bolts into the mounting plate 6 Mount handle assembly to door and secure from the inside with washer lock washer nuts provided Note If necessary use a hacksaw to remove excess bolt length and grind any resulting sharp edges Prep Door for Lock Body 1 Using the new handle close the door s fully ensuring correct shutting for closed position 2 Align template relative to the locking pin on ...

Page 5: ...8 drill bit 6 Drill the four mounting holes for the input unit using a 10mm 3 8 drill bit Install Lock Body Input Unit Note For Roll Up Door applications using a Todco or Whiting General Purpose handle use the longer 8mm mounting bolts supplied for the bottom two holes of the lock body and use the longer 6mm mounting bolts supplied for the bottom two holes of the input unit 1 Start to attach the t...

Page 6: ...s out from the inside of the door a small amount in order to thread them into the input unit 10 Tape the cable in place in the routing channel so that it does not get pinched when the back plate is attached 11 Attach the back plate over the cable routing plate with the four remaining bolts ensuring the cable does not get pinched The cable must stay in the channel of the cable routing plate See Fig...

Page 7: ...lace batteries complete the following steps 1 Remove the input unit from the door 4 mounting bolts and disconnect cable 2 Remove the back plate of the input unit 4 screws and the four AA batteries in the battery retainer Replace the batteries with four new high qualityAAlithium batteries Once the batteries are properly installed the low battery indicator light will flash 3 Reattach the back plate ...

Page 8: ...ecure Open and close lock assembly to assure all components are properly aligned and in good operating condition Inspect physical condition of handle mounted Weather Guard and replace if needed Keep Lock Body locking jaws clean and remove any debris Apply a Dry Film Lubricant to the Lock Body locking jaws Replace Input Unit batteries at least once a year See page 7 Battery Maintenance Winter Condi...

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