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Notice: 

Information in this document is subject to change without notice. Kaba Mas shall not be liable for technical or editorial errors or 

omissions contained herein; nor for incidental or consequential damages resulting from the furnishing, performance or use of this material.

© 2006 Kaba Mas LLC. All rights reserved. 

Kaba Mas LLC

749 W. Short Street, Lexington, KY 40508  USA

Phone:  (859) 253-4744  FAX:  (859) 255-2655

Technical Support: (800) 950-4744 

www.kaba-mas.com

Maintenance and Trouble-Shooting

Maintenance

•  Inspect the door assembly to assure proper alignment and operation.

•  Inspect the G-152 mounted door panel for defects and repair/replace as recommended by the 

manufacture.

•  Verify lock body and input unit mounting hardware is secure.

•  Open and close lock assembly to assure all components are properly aligned and in good 

operating condition.

•  Inspect physical condition of handle-mounted "Weather Guard" and replace if needed.

•  Keep Lock Body locking jaws clean and remove any debris.

•  Apply a Dry Film Lubricant to the Lock Body locking jaws.

•  Replace Input Unit batteries at least once a year. See page 7 Battery Maintenance.

Winter Conditions

•  If lock becomes frozen, apply de-icer as required to the:

   

  Lock Body locking jaws

   

  Lock Body operating dial

   

  Input Unit RED button switch

•  Apply a 9-volt battery to the supplementary power connector if cold weather conditions 

impair the Input Unit/Lock Body operation. See page 7 Temporary Power.

Trouble-shooting

•  If the Input Unit/Lock Body operation malfunctions, apply a 9-volt battery to the supplementary 

power connector. If operations resume, replace the Input Unit batteries. See page 7 "Battery 

Maintenance-Temporary Power".

Summary of Contents for Gitcon G-152

Page 1: ... and washers 5 Input Unit 6 Handle 6a Roll Up or 6b Swing 7 Handle Mounting Hardware Not shown in photo 8 Back Plate 8a Vertical or 8b Horizontal 9 Cable Routing Plate 9a Vertical or 9b Horizontal 10 Test card not shown Document Number 607 106 Rev B 4 08 Fig 1 Lock Body Input Unit Parts Fig 2 Vertical and Horizontal Plates Fig 3 Roll Up Handle Swing Handle 1 2 3 4 5 8a 9a 9b 8b 6a 6b ...

Page 2: ... protection Adequate protection is fitted around the surrounding area to protect such things as cables water air pipes etc from damage Before starting any work determine the position the G 152 is to be located bearing in mind the following points Ensure there is no obstruction on the inside of the door Ensure the vehicle is parked on flat level ground when installing this lock Please remember you ...

Page 3: ...oor Once the head has been ground or drilled off knock the remains of the rivet out using an appropriate sized punch Remove the handle from the door See Figure 4 Note Roll up doors will have multiple rivets that need to be removed See Figure 5 Remove Handle Retainer or Keeper Assembly 1 Drill grind the bolts out of the handle retainer assembly for swing door or the handle keeper for roll up door S...

Page 4: ...o drive the bolts into the mounting plate 6 Mount handle assembly to door and secure from the inside with washer lock washer nuts provided Note If necessary use a hacksaw to remove excess bolt length and grind any resulting sharp edges Prep Door for Lock Body 1 Using the new handle close the door s fully ensuring correct shutting for closed position 2 Align template relative to the locking pin on ...

Page 5: ...8 drill bit 6 Drill the four mounting holes for the input unit using a 10mm 3 8 drill bit Install Lock Body Input Unit Note For Roll Up Door applications using a Todco or Whiting General Purpose handle use the longer 8mm mounting bolts supplied for the bottom two holes of the lock body and use the longer 6mm mounting bolts supplied for the bottom two holes of the input unit 1 Start to attach the t...

Page 6: ...s out from the inside of the door a small amount in order to thread them into the input unit 10 Tape the cable in place in the routing channel so that it does not get pinched when the back plate is attached 11 Attach the back plate over the cable routing plate with the four remaining bolts ensuring the cable does not get pinched The cable must stay in the channel of the cable routing plate See Fig...

Page 7: ...lace batteries complete the following steps 1 Remove the input unit from the door 4 mounting bolts and disconnect cable 2 Remove the back plate of the input unit 4 screws and the four AA batteries in the battery retainer Replace the batteries with four new high qualityAAlithium batteries Once the batteries are properly installed the low battery indicator light will flash 3 Reattach the back plate ...

Page 8: ...ecure Open and close lock assembly to assure all components are properly aligned and in good operating condition Inspect physical condition of handle mounted Weather Guard and replace if needed Keep Lock Body locking jaws clean and remove any debris Apply a Dry Film Lubricant to the Lock Body locking jaws Replace Input Unit batteries at least once a year See page 7 Battery Maintenance Winter Condi...

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