Kaba Mas High Security Pedestrian Exit Device with Electric Locking..., Installation Manual

Page 1: ...INSTALLATION GUIDE High Security Pedestrian Exit Device with Electric Locking Trim...

Page 2: ...Do not touch the end of the flex cable if the ESD protective cover has been removed Remove the X 09 lock cover assembly before touching the end of the flex cable For the best protection use an ESD wri...

Page 3: ...vice Template 9 Install CDX 09 Lock Strike 9 CDX 09 Lock Assembly Template 10 Drill Holes for Rim Exit Device and Outside Lever Trim 10 Drill Holes for CDX 09 Lock Assembly 10 CDX 09 Dial Ring Mountin...

Page 4: ...ides 21 Installation of the Dial Ring Cover 21 Cutting and Installing the Spindle 21 Installation of the Dial Hub and Dial 22 Attach Back Cover Assembly for Testing 24 Final Installation of the Back C...

Page 5: ...rials Needed Before beginning installation be certain that you have the following tools readily available Measuring tape Level Combination square Tape Hammer Center punch Electric hand drill 1 4 drill...

Page 6: ...mounting the Rim Exit Device 2 locating the lock horizontal centerline and 3 locating the lock strike top and bottom mounting hole centerlines Ensure that the template is the correct one for the handi...

Page 7: ...e Outside Lever Trim with Rim Cylinder Lock and mounting hardware Interface Hardware Covers and Cover Brackets with mounting hardware 2 The CDX 09 Box contains High Security Pedestrian Door Lock CDX 0...

Page 8: ...4 RIM CYLINDER MOUNTING BRACKET F 490 STRIKE 1 QTY Rim Exit Device Box...

Page 9: ...5 OR OR Rim Exit Device Box continued...

Page 10: ...3 Tube outer 4 Tube inner 5 CDX 09 to door mounting screws pan head 10 x 1 25 Type AB 6 5 Dial ring attaching locknuts 8 32 2 Packaged with and used with exterior mounting plate 6 Rubber vise clamp 7...

Page 11: ...ith automatic doors card readers automatic fire alarm systems etc The ELT application requires the use of the RDS control module For details on the RDS see the section below Closing the normally open...

Page 12: ...on Association code requirements 2 Using a level draw a horizontal line on the door as shown in Figure 2 Transfer the Rim Exit Device horizontal reference centerline to the door jamb stop face 3 Estab...

Page 13: ...bly drilling template is referenced to the CDX 09 lock strike so this strike must be installed before the CDX 09 lock assembly template can be positioned on the door 10 32 machine screws are recommend...

Page 14: ...0 149 inch diameter Drill the holes 1 25 inches deep DO NOT drill through the door CDX 09 Dial Ring Mounting Template 1 Using a square or level transfer the lock horizontal reference centerline from...

Page 15: ...ever Spindle and Cylinder Tailpiece as they extend through the door 2 If necessary cut the Lever Spindle to extend beyond inside face of door by 5 8 3 If necessary cut the cylinder tailpiece to extend...

Page 16: ...l cover to marked dimension and remove burrs Note Factory recommends sawing rather than grind cut to size Grinding can damage the finish of the device and sawing results in less damage to the device f...

Page 17: ...shown in Figure 12 Do not tighten screws 4 Locate mark and drill end cap mounting hole following these steps A Level the Rim Exit Device B Mark the center of the 5 16 diameter hole at the end of the c...

Page 18: ...ce reference centerline and flush to door surface 3 Mark top and bottom screw locations then center punch and drill and tap if required for mounting screws 4 Apply strike to door jamb stop using two 1...

Page 19: ...tallation instructions 2 Install power supply RDS 2 See Wire Guage Chart below 3 Complete wiring as indicated on System Schematic Caution Ensure that cover is secured on RDS 2 box before applying 115...

Page 20: ...hold time of less than 4 seconds DIP 1 only is not recommended For continuous ELR retraction turn all DIP switches to OFF position and apply a jumper or other source switch to terminal 7 and 8 A green...

Page 21: ...s 4 Refer to Figure 16 Feed the cables through the outer larger tube starting from the flared end of the tube Seat the tube into position on the tube retainer on the back of the lock case assembly Be...

Page 22: ...the container and remove the outer tube for cutting 4 Assemble the saw blade and wooden saw handle provided To assemble the saw grip the saw frame in a vise just below the neck Drive the handle fully...

Page 23: ...or it may be easier to insert the non flared end of the outer tube through the spindle hole from the inside of the container and feed the cables through the tube Then seat the flared end of the tube o...

Page 24: ...the dial ring assembly 4 Attach the dial ring to the container with the dial ring mounting screws and tighten to the specified torque Installation of the Cables 1 Open the ZIF Zero Insertion Force se...

Page 25: ...e cables 5 Route the cables through the cable guide that was just installed 6 Depending on the thick ness of the container additional cable guides may be necessary to ensure the cables are sufficientl...

Page 26: ...hold the dial hub in place 6 Mark the spindle flush to the dial hub 7 Loosen the setscrew and remove the hub Alternate Method Instead of removing the hub you may leave it on using the hub as a vise t...

Page 27: ...nner surface of the 5 sided formed clutch spring within the dial Note Ensure that the retaining ring gap is aligned with the setscrews and that an equal amount of the retaining ring is exposed around...

Page 28: ...sembly 2 Insert the cover lock pin through the back cover 3 Install the cover lock spring and retainer clip onto the cover lock pin The fingers of the retainer clip should be angled away from the cove...

Page 29: ...ns the RHR lock cable assembly The lock cable assembly has a brass ball end plug on one end and a turnbuckle secured by a brass ball end plug on the other end Note The LHR lock cable assembly is appro...

Page 30: ...ion Spread the strap fork over the upper bellcrank of the Rim Exit Device chassis and align the strap fork holes with the hole in the bellcrank 3 Secure the strap fork to the bellcrank using the 8 32...

Page 31: ...ded plug on the bellcrank cable assembly Turn the brass threaded plug into the turnbuckle on the lock cable assembly until approximately half of the threaded plug is inside the turnbuckle 2 Do not tig...

Page 32: ...e Rim Exit Device latchbolt clears its strike If fully retracted and latched back With the door open depress the push bar until the CDX 09 bolt retracts and latches back Depress the CDX 09 bolt reset...

Page 33: ...e door and bias the cover away from the door edge 4 Secure the chassis cover to the Rim Exit Device chassis using four 4 8 32 x 1 4 UFPHMS black flat head screws Install Lock Cover 1 Locate the correc...

Page 34: ...NOTES...

Page 35: ...as shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the furnishing performance or use of this material 200...