Kaba Mas X-09 1F Installation Instructions Manual Download | Manualshive

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T

ABLE

OF

C

ONTENTS

I

NTRODUCTION

..............................................................................1

Basic Tools and Materials Needed ................................................... 1
Lock Parts for Installation ................................................................. 1
Installation Kit Contents ................................................................... 2
Template ........................................................................................... 3
Preparation for New Installation of the Lock .................................... 4

I

NSTALLATION

...............................................................................5

Preliminary Lock Installation ............................................................. 5
Cutting the Tubes ............................................................................ 6
Installation of the Lock ..................................................................... 7
Installation of the Dial Ring ............................................................... 8
Installation of the Cables .................................................................. 8
Installation of Generator Cable and Cable Guides ........................... 9
Installation of the Dial Ring Cover .................................................. 10
Cutting and Installing the Spindle .................................................. 10
Installation of the Dial Hub and Dial ............................................... 12
Attach Back Cover Assembly for Testing ....................................... 14
Installation of the Back Cover Assembly ........................................ 14
Installation Completion Checklist ................................................... 15
Open and Close the X-09 Lock (Factory Combination) ................. 15

A

PPENDIX

A - T

UBE

R

ETAINER

P

OSITIONS

......................................16

A

PPENDIX

B - C

ABLE

R

OUTING

D

IAGRAMS

.....................................17

A

PPENDIX

C - S

MALL

S

PINDLE

H

OLE

I

NSTALLATION

.........................18

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Summary of Contents for X-09 1F

Page 1: ...INSTALLATION INSTRUCTIONS X 09TM Type 1F HIGH SECURITY ELECTRONIC LOCK...

Page 2: ...l Ring 8 Installation of the Cables 8 Installation of Generator Cable and Cable Guides 9 Installation of the Dial Ring Cover 10 Cutting and Installing the Spindle 10 Installation of the Dial Hub and D...

Page 3: ...river 30 inch pound capacity or 8 Standard torque wrench with screwdriver bits Note See table of recommended torques for the various X 09 lock screws All other necessary tools and materials are provid...

Page 4: ...8 Lock Case Mounting Screws 4 9 Cover Lock Pin Retainer 10 Cover Lock Spring 11 Cover Lock Pin 12 Stick on Cable Guides 3 13 Zebra Connector Zebra Connector Housing 14 Lubricant 15 Dial Hub Locating G...

Page 5: ...he spindle hole Since the lock is designed to fit most industry standard container lock mounting screw hole patterns the need to use this template should be minimal Note The above template is NOT Actu...

Page 6: ...cessary 2 The lock case mounting screws require drilled and tapped 1 4 20 screw holes 3 The dial ring mounting screws require drilled and tapped 8 32 screw holes 4 The spindle hole must be 3 8 inch di...

Page 7: ...k case assembly See Figure 4 Be careful to keep the cables pulled taut while seating the tube to avoid pinching damage to them Alternate Method Depending on the width of the door it may be easier to i...

Page 8: ...s length 3 Remove the lock case assembly from the container and remove the outer tube for cutting 4 Assemble the saw blade and wooden saw handle provided To assemble the saw grip the saw frame in a vi...

Page 9: ...1 Place the inner tube into the lock case tube retainer Make sure that the cutout in the tube aligns with the cables and allows the tube to seat completely in the tube retainer See Figure 11 2 Feed th...

Page 10: ...be retainer on the dial ring assembly 4 Attach the dial ring to the container with the dial ring mounting screws and tighten to the specified torque INSTALLATION OF THE CABLES 1 Open the ZIF Zero Inse...

Page 11: ...ousing before proceeding CAUTION The Zebra connector is an electrical connector Keep it clean 3 Place the generator Zebra connector and connector housing assembly over the generator cable and press it...

Page 12: ...enerator will seat into the five o clock position and the four aligning lugs align with the corresponding slots in the dial ring See Figures 16 and 17 2 Carefully slide the dial ring cover into the di...

Page 13: ...ly in place while installing the dial hub 5 Snug down one setscrew to hold the dial hub in place 6 Mark the spindle flush to the dial hub 7 Loosen the setscrew and remove the hub Alternate Method Inst...

Page 14: ...sembly and the bushing in the dial ring cover This sets up an initial 0 010 inch end play See Figure 24 5 Push the dial hub and the spindle assembly toward each other See Figure 25 While maintaining a...

Page 15: ...ference from the retaining ring See Figure 29 8 Ensure that the 5 sided flat spring is fully recessed in the dial with the spring gap aligned with the internal key of the dial See Figure 30 9 Carefull...

Page 16: ...the cover lock pin See Figure 32 Helpful Hint A small hammer and the cut off piece from the inner tube can be used to install the spring and clip Caution Do not push the clip retainer past the small...

Page 17: ...ear on the LCD display screen 2 Continue dialing left CCW to the first number of the factory combination 50 Stop on 50 and pause briefly 3 Dial right CW to the second number of the factory combination...

Page 18: ...16 APPENDIX A TUBE RETAINER POSITIONS The tube retainer must be positioned so the cables come through the notch in the retainer NOTCH...

Page 19: ...avoid pinching or rubbing of cables Choose the diagram that most closely represents the thickness of the container door with which you are working Ensure that the cables are routed so that they do not...

Page 20: ...r on the dial ring assembly The outer tube must be installed in this manner It may not simply be omitted PREPARE INSTALL TUBES For small spindle hole installation start the installation of the lock as...

Page 21: ...ide them undamaged through the spindle hole 8 Loosely attach the lock case assembly to the container wall with two of the four mounting screws placing them diagonally across from each other 9 Mark the...

Page 22: ...the face of the container 18 Continue with the installation of the lock by returning to the X 09 Installation Instructions and proceeding to the section entitled INSTALLATION OF THE DIAL RING Pg 8 Yo...

Page 23: ...NOTES...

Page 24: ...otice The information in this manual is subject to change without notice and does not represent a commitment on the part of Kaba Mas Kaba Mas shall not be liable for technical or editorial errors or o...

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