Kaba Mas X-10 Installation Instructions Manual Download

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Table of ConTenTs

Introduction �� 1

Basic Tools and Materials Needed �� 1

Lock Parts for Installation �� 1

Installation Kit Contents ��2

Template ��3

Preparation for New Installation of the Lock �� 4

Installation �� 5

Preliminary Lock Installation �� 5

Cutting the Tubes��5

Installation of the Lock ��6

Installation of the Dial Ring �� 7

Installation of the Cables �� 7

Installation of Generator Cable and Cable Guides �� 8

Installation of the Dial Ring Cover �� 9

Cutting and Installing the Spindle �� 9

Installation of the Dial Hub and Dial �� 10

Final Installation ��12

Installation Completion Checklist �� 12

Open and Close the X-10 Lock (Factory Combination) �� 13

Appendix A - Tube Retainer Positions �� 14

Appendix B - Cable Routing Diagrams �� 15

Document Number 519�0112

Rev� B - 10/13

Kaba Mas LLC

749 W� Short Street,

Lexington, KY 40508 USA

Phone: 859-253-4744 FAX: 859-255-2655

Technical Support: 800-950-4744

www�kaba-mas�com

Summary of Contents for X-10

Page 1: ...INSTALLATION INSTRUCTIONS X 10TM Type 1F HIGH SECURITY ELECTRONIC LOCK...

Page 2: ...es 7 Installation of Generator Cable and Cable Guides 8 Installation of the Dial Ring Cover 9 Cutting and Installing the Spindle 9 Installation of the Dial Hub and Dial 10 Final Installation 12 Instal...

Page 3: ...iver 30 inch pound capacity or 8 Standard torque wrench with screwdriver bits Note See table of recommended torques for the various X 10 lock screws All other necessary tools and materials are provide...

Page 4: ...unting Screws Two sets 4 each English and Metric 9 Stick on Cable Guides 3 10 Zebra Connector Zebra Connector Housing 11 Lubricant Lubriplate 12 Dial Hub Locating Gauge 13 Hex Key 5 64 14 Spindle Scre...

Page 5: ...to fit most industry standard container lock mounting screw hole patterns the need to use this template should be minimal Note The above template is NOT Actual Size Do Not Use for locating drilling a...

Page 6: ...les for the lock case and the dial ring when necessary 2 The lock case mounting screws require drilled and tapped 1 4 20 screw holes M6X1 if Metric 3 The dial ring mounting screws require drilled and...

Page 7: ...ted position use a 6 inch scale or ruler to measure 5 16 inch from the container wall and mark the outer tube at this length 3 Remove the lock case from the container and remove the outer tube for cut...

Page 8: ...iscarded must also be from the plain unnotched end of the tube Installation of the lock 1 Place the inner tube into the lock case tube retainer Make sure the cutout in the tube aligns with the cables...

Page 9: ...ke sure the tubes are seated in the tube retainer on the dial ring 4 Attach the dial ring to the container with the dial ring mounting screws and tighten to the specified torque See Page 1 Installatio...

Page 10: ...the Zebra connector housing before proceeding CAUTION The Zebra connector is an electrical connector Keep it clean 3 Place the Zebra connector and connector housing over the generator cable and press...

Page 11: ...responding slots in the dial ring See Figures 15 and 16 2 Carefully slide the dial ring cover into the dial ring 3 Hold the dial ring cover in place and tighten the two dial ring cover mounting screws...

Page 12: ...cifications see Page 1 2 Apply lubricant to the hub bearing surface See Figure 19 3 Make a bend in the dial hub locating gauge at its midpoint This will keep it from acting as a spring as the hub is p...

Page 13: ...equal amount of the retaining ring is exposed around the hub The dial should slide easily into place on the hub without interference from the retaining ring See Figure 24 8 Ensure that the 5 sided fla...

Page 14: ...ticker from the back of the lock when the container has been placed in use 3 Make sure the bolt is fully retracted 4 Tighten the spindle screw to the torque specifications See Page 1 Installation comp...

Page 15: ...factory combination 25 Stop on 25 and pause briefly 4 Dial left CCW to the first number of the factory combination 50 Stop on 50 and pause briefly 5 Dial right CW After OP with a right arrow OPen righ...

Page 16: ...st be positioned so the cables come through the notch in the retainer NOTCH shown in position 3 While facing the outside of the container position the notch in the tube retainer as follows Bolt Positi...

Page 17: ...routing paths to avoid pinching or rubbing of cables Choose the diagram that most closely represents the thickness of the container door Ensure the cables are routed so that they do not get pinched by...

Page 18: ...16 Notes...

Page 19: ...17 Notes...

Page 20: ...tice The information in this manual is subject to change without notice and does not represent a commitment on the part of Kaba Mas Kaba Mas shall not be liable for technical or editorial errors or om...

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Kaba Mas X-10, Installation Instructions Manual

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