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18

L. TESTING THE OPERATION OF THE LOCK

L-1 Rotate inside lever and hold. Ensure that the latch is fully retracted and

flush with the latch faceplate. Release the inside lever; the latch should be
fully extended.

L-2 Enter the factory-set combination: 1,2,3,4,5,6,7,8.  You should see a green

light and hear a high pitched tone as you push each button. When the lock
opens, you will briefly hear the sound of an electronic motor. Rotate outside
lever and hold.  Ensure that the latch is fully retracted and flush with the
latch faceplate.  Release the outside lever; the latch should be fully extend-
ed.  When the lock re-locks, you will again hear the motor.

L-3 With the the door open, verify functionality of the mechanical Key Override

as detailed in Section F. 

M. INSTALLING THE STRIKE

Note: Use only the strike and strike box supplied. The use of non-approved
parts will result in a functionality problem and may void the warranty.

M-1 Mark location of strike on the door frame, 

making certain that the strike opening is 
aligned with latch bolt. 

M-2 Mortise doorframe for strike 

3

32

" (3 mm) deep 

minimum to dimensions shown.  Secure strike 
to the door frame using two 1" (25 mm) 
combination screws.

1

1

/

4

" (31mm)

4

7/8

" (124mm)

3

3

/

8

" (84mm)

a

19

Caution: Check the operation of the latch by making sure that the deadlatch
stops against the strike as shown and does not slide into the strike opening
when the door is closed.  If that situation occurs, then a total lockout may occur.
This will void our warranty of the complete lock mechanism. If necessary, correct
the door over-travel by using the rubber bumpers as described in Section L
(Installing Rubber Bumpers).

N. INSTALLING RUBBER BUMPERS

N-1 Close the door and apply pressure making sure

the deadlatch (a) rests on the strike plate (b) as
shown. Standing on the frame (door stop) side of
the door, check for gaps between the door and
the frame on the three sides of the frame (left,
right, and top).

N-2 Mark locations where the gaps are 

approximately 

3

16

" (5 mm). Make sure these

locations are free from grease and dust. Peel
the bumpers (c) from their protective backing
without touching the adhesive surface and
stick them on the marked locations.

Note: Allow 24 hours for adhesive to set before testing. The door may be 
operated normally during this time.

c

a

Correct

b

Summary of Contents for E-PLEX 2000

Page 1: ...l 800 849 8324 336 725 1331 Fax 800 346 9640 336 725 3269 www kaba ilco com www e plexlock com Installation Instructions 2 0 0 0 For technical assistance call 1 800 849 TECH 8324 or 336 725 1331 betwe...

Page 2: ...ess 7 D Installing Outside Lever on Non Mechanical Override 8 E Reversing the Outside Lever for Series Without Mechanical Override 9 F Installing Key Override and Outside Lever 9 G Testing the Operati...

Page 3: ...e the correct length of spindles and mounting screws Door thickness 21 2 to 33 4 64 mm to 95 mm part 062 510189 XXX XXX choice of finish Safety glasses 1 2 13 mm chisel 1 8 3 mm drill bit 1 2 13 mm dr...

Page 4: ...1 Determine which template fits your E Plex 2000 installation either the 23 8 60 mm Backset or the 23 4 70 mm Backset A 2 Place appropriate paper template supplied onto door and mark for holes Drill...

Page 5: ...Thickness Table Door Spacer 02 Spacer 04 Spacer 05 Screw Thickness thin 125 328 length 13 8 35 mm up to 19 16 40 mm 1 3 8 10 mm Over 19 16 40 mm to less than 111 16 43 mm 13 4 44 mm Door 111 16 43 mm...

Page 6: ...counter clockwise to complete this step the spring washer d may be too tense Tap the lever carefully with a rubber mallet to loosen the spring washer d Cover the lever handle with a cloth or other ma...

Page 7: ...s been correctly attached to the housing a Remove key b Insert a small flat screwdriver into the hole on the underside of the lever handle and push in the lever catch c Pull on the lever You should no...

Page 8: ...o remove the cap i insert a small flat screwdriver into this groove and gently pry the cap off being careful not to damage it Cover the bottom of the lever to protect the finish from being scratched t...

Page 9: ...of the door Install the tension spring l between the handle h and the post p outside cylindrical unit latch a Gasket Cylindrical Plate Assembly Square Spindle Position correct incorrect h p l 17 J 5 P...

Page 10: ...ortise doorframe for strike 3 32 3 mm deep minimum to dimensions shown Secure strike to the door frame using two 1 25 mm combination screws 11 4 31mm 47 8 124mm 33 8 84mm a 19 Caution Check the operat...

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