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3

CHECKLIST

Parts and Tools List

Each E-Plex 2000 lockset includes:

• Outside lock housing

• Inside lock assembly

• Outside lever

• Gasket for outside lock housing

• Cylindrical latch

• Cylinder drive unit

• Battery holder with 3 AA batteries

• Drilling template

• Hardware bag, includes:

- Square spindle

- Philips screw (6-32 x 

5

16

")

- Strike kit

- (3) mounting screws (10-24, 

1

8

" hex head)

- Allen Key 

1

8

"

- (2) 1" (25 mm) Phillips mounting screws

- (1) extension spring

- (4) pairs of Flat Head screws 10-24

- (3) spacers

• Key Override (Optional)

- (1) cylinder with 2 keys for override

- (1) cylinder plug

- (1) cylinder cap

Warning: The Master Code of this lock has been factory preset: 1,2,3,4,5,6,7,8.
To activate lock functions, the master combination must be changed at the time
of installation.

2

TABLE OF CONTENTS

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Tools Required  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Diagram of Lock  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

A. Door Preparation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

B. Lock Handing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

C. Door Thickness  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

D. Installing Outside Lever on Non-Mechanical Override  . . . . . . . . . . . . . . . . .8

E. Reversing the Outside Lever for Series Without Mechanical Override . . . . .9

F. Installing Key Override and Outside Lever  . . . . . . . . . . . . . . . . . . . . . . . . . .9

G. Testing the Operations of the Outside Lever  . . . . . . . . . . . . . . . . . . . . . . .12

H. Testing the Mechanical Key Override  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

I. Changing Lock Cylinders  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

J. Installing Lock Housings  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

K. Installing Battery Pack  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

L. Testing the Operation of the Lock  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

M. Installing the Strike  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

N. Installing Rubber Bumpers  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

For technical assistance, call 1-800-849-TECH (8324) or 336-725-1331

Please read and follow all directions carefully.

These instructions are designed for use by maintenance professionals or lock
installers who are familiar with common safety practices and competent to per-
form the steps described. Kaba Access Control is not responsible for damage or
malfunction due to incorrect installation.

Important: Carefully inspect windows, doorframe, door, etc. to ensure that the
recommended procedures will not cause damage. Kaba Access Control stan-
dard warranty does not cover damages caused by installation.

Summary of Contents for E-PLEX 2000

Page 1: ...l 800 849 8324 336 725 1331 Fax 800 346 9640 336 725 3269 www kaba ilco com www e plexlock com Installation Instructions 2 0 0 0 For technical assistance call 1 800 849 TECH 8324 or 336 725 1331 betwe...

Page 2: ...ess 7 D Installing Outside Lever on Non Mechanical Override 8 E Reversing the Outside Lever for Series Without Mechanical Override 9 F Installing Key Override and Outside Lever 9 G Testing the Operati...

Page 3: ...e the correct length of spindles and mounting screws Door thickness 21 2 to 33 4 64 mm to 95 mm part 062 510189 XXX XXX choice of finish Safety glasses 1 2 13 mm chisel 1 8 3 mm drill bit 1 2 13 mm dr...

Page 4: ...1 Determine which template fits your E Plex 2000 installation either the 23 8 60 mm Backset or the 23 4 70 mm Backset A 2 Place appropriate paper template supplied onto door and mark for holes Drill...

Page 5: ...Thickness Table Door Spacer 02 Spacer 04 Spacer 05 Screw Thickness thin 125 328 length 13 8 35 mm up to 19 16 40 mm 1 3 8 10 mm Over 19 16 40 mm to less than 111 16 43 mm 13 4 44 mm Door 111 16 43 mm...

Page 6: ...counter clockwise to complete this step the spring washer d may be too tense Tap the lever carefully with a rubber mallet to loosen the spring washer d Cover the lever handle with a cloth or other ma...

Page 7: ...s been correctly attached to the housing a Remove key b Insert a small flat screwdriver into the hole on the underside of the lever handle and push in the lever catch c Pull on the lever You should no...

Page 8: ...o remove the cap i insert a small flat screwdriver into this groove and gently pry the cap off being careful not to damage it Cover the bottom of the lever to protect the finish from being scratched t...

Page 9: ...of the door Install the tension spring l between the handle h and the post p outside cylindrical unit latch a Gasket Cylindrical Plate Assembly Square Spindle Position correct incorrect h p l 17 J 5 P...

Page 10: ...ortise doorframe for strike 3 32 3 mm deep minimum to dimensions shown Secure strike to the door frame using two 1 25 mm combination screws 11 4 31mm 47 8 124mm 33 8 84mm a 19 Caution Check the operat...

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