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Screws

Cylindrical Unit
Assembly

7

B-2 Remove the two connecting screws from the

cylindrical drive unit. Rotate cylindrical drive
unit 180

º

. Reposition spacer(s) as found before

disassembly. Remount drive unit with the two
connecting screws.

C.  DOOR THICKNESS

The cylindrical unit and plate assembly is shipped assembled in factory for 1

3

4

"

(44 mm) door thickness (1

11

16

" [43 mm] to less than 1

7

8

" [48 mm]) with 2 spac-

ers "04"; 1 spacer "02" and 2 flat head screws 

5

8

" (16 mm) LG. For other door

thicknesses, use door thickness table for appropriate spacers and screws
included in the hardware bag.

C-1

Prepare attachment plate and cylindrical drive unit for door thicknesses
less than 1

11

16

" (43 mm) or 1

7

8

" (48 mm) and above according to the

Door Thickness Table, on the next page.

Correct Position of Spacers

LH Assembly

RH Assembly

Cylindrical Drive Unit Position

6

A.  DOOR PREPARATION

Note: Drill from both sides of the door to prevent unsightly damage.

A-1 Determine which template fits your E-Plex 2000 installation (either the 

2

3

8

" [60 mm] Backset or the 2

3

4

" [70 mm] Backset).

A-2 Place appropriate paper template (supplied) onto door and 

mark for holes. Drill the three 

1

2

" (13 mm) holes first. Next 

drill the 2

1

8

" (54 mm) cross bore hole. Drill the 1" (25 mm) 

hole last.

A-3 Mortise door edge for latch unit faceplate 

3

16

" (5 mm) 

deep to dimensions shown. Insert latch unit into the 
1" (25 mm) hole, making certain that the latch bolt 
bevel faces direction of closing door.

A-4 Secure the latch to the door using two 1" (25 mm) 

Phillips Mounting screws supplied. Latch unit face-
plate must be flush with door (for doors with 1" 
diameter hole, use sleeve on latch).

B. LOCK HANDING

The E-Plex 2000 is a non-handed lock that is preassembled for left-hand
door installations.

B-1 Determine the hand of your door. For Left Hand doors, proceed to section C.

For Right Hand doors, follow steps below.

Left Hand

Left Hand Reverse Bevel

R

LEFT HAND DOOR

Right Hand

Right Hand Reverse Bevel

RIGHT HAND DOOR

L

D

Sleeve to be installed on
the latch for doors with
existing 1" diameter hole

Closing Direction

Spacers

Attachment

Plate

Summary of Contents for E-PLEX 2000

Page 1: ...l 800 849 8324 336 725 1331 Fax 800 346 9640 336 725 3269 www kaba ilco com www e plexlock com Installation Instructions 2 0 0 0 For technical assistance call 1 800 849 TECH 8324 or 336 725 1331 betwe...

Page 2: ...ess 7 D Installing Outside Lever on Non Mechanical Override 8 E Reversing the Outside Lever for Series Without Mechanical Override 9 F Installing Key Override and Outside Lever 9 G Testing the Operati...

Page 3: ...e the correct length of spindles and mounting screws Door thickness 21 2 to 33 4 64 mm to 95 mm part 062 510189 XXX XXX choice of finish Safety glasses 1 2 13 mm chisel 1 8 3 mm drill bit 1 2 13 mm dr...

Page 4: ...1 Determine which template fits your E Plex 2000 installation either the 23 8 60 mm Backset or the 23 4 70 mm Backset A 2 Place appropriate paper template supplied onto door and mark for holes Drill...

Page 5: ...Thickness Table Door Spacer 02 Spacer 04 Spacer 05 Screw Thickness thin 125 328 length 13 8 35 mm up to 19 16 40 mm 1 3 8 10 mm Over 19 16 40 mm to less than 111 16 43 mm 13 4 44 mm Door 111 16 43 mm...

Page 6: ...counter clockwise to complete this step the spring washer d may be too tense Tap the lever carefully with a rubber mallet to loosen the spring washer d Cover the lever handle with a cloth or other ma...

Page 7: ...s been correctly attached to the housing a Remove key b Insert a small flat screwdriver into the hole on the underside of the lever handle and push in the lever catch c Pull on the lever You should no...

Page 8: ...o remove the cap i insert a small flat screwdriver into this groove and gently pry the cap off being careful not to damage it Cover the bottom of the lever to protect the finish from being scratched t...

Page 9: ...of the door Install the tension spring l between the handle h and the post p outside cylindrical unit latch a Gasket Cylindrical Plate Assembly Square Spindle Position correct incorrect h p l 17 J 5 P...

Page 10: ...ortise doorframe for strike 3 32 3 mm deep minimum to dimensions shown Secure strike to the door frame using two 1 25 mm combination screws 11 4 31mm 47 8 124mm 33 8 84mm a 19 Caution Check the operat...

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