background image

11

F-7

For Right-Handed Levers: Turn the key
approximately 90

º

clockwise so that it is in the

vertical position and the countersink (g) is in
the top position. 

For Left-Handed Levers: Turn the key approx-
imately 90

º

clockwise so that it is in the verti-

cal position and the countersink (g) is in the
bottom position. 

F-8

Fit the lever handle (h) onto the drive
tube. It should rest approximately 

1

16

"

(2 mm) from the body of the housing.

If it can’t be pushed that close to the
housing, the lever catch (f) is probably
not pushed in. Push it in. 

If the lever catch (f) is stuck, the over-
ride shaft is in the wrong position. The
two small indents on the cross of the
override shaft must be vertically
aligned.

F-9

Press the lever firmly against the
housing while turning the key counter-
clockwise (this applies to both Right-
Handed and Left-Handed locks) until it
is in the horizontal position.

Important: If it is not possible to turn 
the key counter-clockwise to complete 
this step, the spring washer (d) may 
be too tense: 

Tap the lever carefully with a rubber 
mallet to loosen the spring washer (d).
Cover the lever handle with a cloth or 
other material to protect the finish of 
the metal.

Right-Handed
lock

Countersink (g)
in TOP Position

Countersink (g) in BOTTOM Position

Left-Handed
lock

Right-Handed
lock

Left-Handed
lock

F-2

Turn the override shaft 90

º

clockwise so

that the two small indents on the cross 
are now vertically in line. (The cylinder
can be used to turn override shaft.)

F-3

Push in the lever catch firmly.

F-4

Insert the cylinder (j) into the lever handle (h). 

F-5

Put the cylinder plug (k) into the lever (h).

F-6

Making sure that the cylinder plug (k) does
not fall out, insert the key into the cylinder 
(j). The key will be horizontal.  

Caution: The position of the key is very important. If the lever is not assembled
with the key in the correct position before placing the lever on the housing, the
inside mechanism of the lock could be damaged if the lever is rotated and
forced.

10

Countersink (g) in
the top position

Countersink (g) in
the bottom position

f

Summary of Contents for E-PLEX 2000

Page 1: ...l 800 849 8324 336 725 1331 Fax 800 346 9640 336 725 3269 www kaba ilco com www e plexlock com Installation Instructions 2 0 0 0 For technical assistance call 1 800 849 TECH 8324 or 336 725 1331 betwe...

Page 2: ...ess 7 D Installing Outside Lever on Non Mechanical Override 8 E Reversing the Outside Lever for Series Without Mechanical Override 9 F Installing Key Override and Outside Lever 9 G Testing the Operati...

Page 3: ...e the correct length of spindles and mounting screws Door thickness 21 2 to 33 4 64 mm to 95 mm part 062 510189 XXX XXX choice of finish Safety glasses 1 2 13 mm chisel 1 8 3 mm drill bit 1 2 13 mm dr...

Page 4: ...1 Determine which template fits your E Plex 2000 installation either the 23 8 60 mm Backset or the 23 4 70 mm Backset A 2 Place appropriate paper template supplied onto door and mark for holes Drill...

Page 5: ...Thickness Table Door Spacer 02 Spacer 04 Spacer 05 Screw Thickness thin 125 328 length 13 8 35 mm up to 19 16 40 mm 1 3 8 10 mm Over 19 16 40 mm to less than 111 16 43 mm 13 4 44 mm Door 111 16 43 mm...

Page 6: ...counter clockwise to complete this step the spring washer d may be too tense Tap the lever carefully with a rubber mallet to loosen the spring washer d Cover the lever handle with a cloth or other ma...

Page 7: ...s been correctly attached to the housing a Remove key b Insert a small flat screwdriver into the hole on the underside of the lever handle and push in the lever catch c Pull on the lever You should no...

Page 8: ...o remove the cap i insert a small flat screwdriver into this groove and gently pry the cap off being careful not to damage it Cover the bottom of the lever to protect the finish from being scratched t...

Page 9: ...of the door Install the tension spring l between the handle h and the post p outside cylindrical unit latch a Gasket Cylindrical Plate Assembly Square Spindle Position correct incorrect h p l 17 J 5 P...

Page 10: ...ortise doorframe for strike 3 32 3 mm deep minimum to dimensions shown Secure strike to the door frame using two 1 25 mm combination screws 11 4 31mm 47 8 124mm 33 8 84mm a 19 Caution Check the operat...

Reviews: